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My Cafe Build

Old Dec 9, 2009 | 07:57 PM
  #241  
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Absolutely right, cornandp. The inner design and shape dictate the sound, the canister doesn't do much. If you want it quieter, go with more volume (cm3).
Old Dec 10, 2009 | 07:19 AM
  #242  
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I am going with the carbon. The bike could use a little bling factor here and there. Little touches and the likes. Started making my outer tube. Then I will make ends. After that a perforated core. Buy some packing assemble it all together then send the can out for clear coat. Lots of clear coat since the carbon I am using doesn't have any. Then I polish out the clear to a nice shine and thats a wrap. Next will be to plumb the 4 into 1 collector. I really like the look of the fiberglass exhaust wrap but still haven't decided if I should do that. Pics to come.
Old Dec 10, 2009 | 08:04 AM
  #243  
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can't wait to see the paint.

tim
Old Dec 10, 2009 | 09:20 AM
  #244  
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I feel like a hero when I cut a fender or shim a carb using others' ideas. Hell, I'd feel like God in heaven if I could do what you've accomplished. I'd be havin the news media in there and signing autographs, making a calendar, and doin talk shows.

I had a 1962 750 Norton Atlas in 66' that was a full fender tourer when I bought it for $600. It did have a small tank which was a great start. I didn't even know what a cafe racer was then but that's exactly what it ended up to be as I discovered later. I tore it completely apart to have the engine and gearing redone while the frame was being painted(I am good at disassembly,ha ha).

It was the idea of the local dealer who enlisted me to beat up all the local bad-*** Harleys that were bullying his English Bikes, so he did the engine/gearing for basically nothing. This guy was an engine genius whose advice was routinely sought after by Norton factory reps when we traveled to Nutley, NJ for parts. He and an engineer friend had it figured out that with the 23 tooth engine sprocket it would do 136mph @7200rpms, nothing by today's standards, but then, wow!

Sorry not to have this bike and not even a picture, but in my youth I was not interested in recording anything, only doing it.

The great thing about what you're doing is that you have Honda vs English components. The BSA/Norton/Triumph components mandated a one-to-one ratio between riding time and maintenance and drum brakes frnt and rear couldn't stop these things. Once you get this beauty on the road, you can just ride it and enjoy the fruits of your efforts. i love it.
Old Dec 10, 2009 | 12:11 PM
  #245  
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thanks Nath I appreciate the compliments
Old Dec 16, 2009 | 12:52 PM
  #246  
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did you get that sloooooow dry paint ?



tim
Old Dec 16, 2009 | 03:06 PM
  #247  
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no, I just have to wait for the painter to find the time. He is doing it on the side for me + cost of material so I have to be patient. Also Springbubba is in town and we are fixing his truck so he can drive home to Idaho. Not much time left for the cafe racer.
Old Dec 16, 2009 | 03:59 PM
  #248  
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i can't believe i've missed this thread!

i love the guage and instrumentation. cutting the risers off and then using the holes to your advantage was very clever and turned out 110%.
Old Dec 16, 2009 | 04:31 PM
  #249  
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Originally Posted by cornandp
no, I just have to wait for the painter to find the time. He is doing it on the side for me + cost of material so I have to be patient. Also Springbubba is in town and we are fixing his truck so he can drive home to Idaho. Not much time left for the cafe racer.
tell 'bubba hi.

tim
Old Dec 16, 2009 | 10:01 PM
  #250  
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Originally Posted by finepooch
i can't believe i've missed this thread!

i love the guage and instrumentation. cutting the risers off and then using the holes to your advantage was very clever and turned out 110%.
Thanks, I am al about reworking as much of what is already there as I can, but still trying to keep it looking new and updated.

Originally Posted by trinc
tell 'bubba hi.

tim
I will, we like the track pics you put up on the other thread by the way.
Old Dec 25, 2009 | 06:37 PM
  #251  
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Originally Posted by stebbdt
Thought y'all might like these, also has a cult following. keep up the great work C&P.
Andrew;

You're bike is coming along beautifully. I do want to draw your attention to how nice the megaphone shaped exhaust looks on the third example.
Old Dec 31, 2009 | 07:29 AM
  #252  
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Tis The Season

to be so busy that I can find no time to work on the cafe .

Well not completely, but I don't have pics yet of anything. I finished building all the parts for the exhaust can. Once the carbon is clear coated I will pack and assemble the whole thing. I also started running the exhaust plumbing. So far that is coming nicely I will hopefully have a few pics today. It will just depend on what happens at work.

Once that is done I can remove the engine for some work, and to be able to paint and clean up the frame that way.

The tank and cowl are with the painter, considering I did not give him a deadline it could be a little while. As soon as I have them back though pics galore I promise.

Till then have a happy new year!
Old Dec 31, 2009 | 09:36 AM
  #253  
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Mid pipe just about done.



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Old Dec 31, 2009 | 10:33 AM
  #254  
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Nice man! Happy New Year
Old Dec 31, 2009 | 10:42 AM
  #255  
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more progress

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Old Jan 6, 2010 | 08:00 AM
  #256  
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Exhaust clamp...

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Old Jan 6, 2010 | 08:07 AM
  #257  
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Getting pretty close here, all major fab work done. I still need to make a hugger for the rear wheel. Other than that here is the itinerary.

Finish welding exhaust.
Move seat mount (fix)
Remove Engine
Remove forks
Remove Swing Arm
Clean up swing arm and frame.
Paint Frame and Swinger
Fix engine oil pan leak
Polish Engine covers
Service forks, new seals and maybe new springs.

Now for parts:
Tires Front and rear
Chain and Sprockets
Air Filters
Inner tubes

And more I am sure, but for now thats the major stuff.

Last edited by Little_Horse; Jan 6, 2010 at 08:10 AM.
Old Jan 6, 2010 | 08:31 AM
  #258  
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is that an Al strap ? imo, it'll crack ( from vibration ) & without the rubber barrier it'll cut into the CF.

i made a couple of clamps for my RC51 exhaust project... none of them lasted long. granted, they are different bikes.

for my current pipes i bought a replacement hanger for like $15. the SS strap sits in a grooved piece of rubber. your pipe is pretty small but maybe a D&D clamp would work ?

looks like it'll be ready for spring ! cool.

are you / were you going to powdercoat the wheels ( black ) ?

tim
Old Jan 6, 2010 | 08:33 AM
  #259  
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btw: if your not going to do the forks - D&S cycle would be a good place to check out.

tim
Old Jan 6, 2010 | 09:09 AM
  #260  
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Thanks Tim,

I was going to put a rubber barrier between the aluminum strap and the CF. I can always go ahead and make a replacement stainless strap but I think I will test it out first. I have been to D and S, they are the shop I usually take my wheels to for tire mounting and balance since in 1o to 15 min you can have your wheels back. Makes for an easy lunch break trip since they are 5 min away. I was thinking about powder coating the rims, but the process makes a pretty thick coat and I have a feeling that it will crack from the stress of the spoke to rim points. I will probably paint them first and see how it goes.
Old Jan 6, 2010 | 09:11 AM
  #261  
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Opinions?

the brace,stay or go?



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Old Jan 6, 2010 | 09:50 AM
  #262  
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I love when you update this I can't wait to see it done. Put me down for yes on the swingarm brace.
Old Jan 6, 2010 | 10:10 AM
  #263  
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Hugger

Well, keeping the brace makes for installing the hugger easier.

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The hugger has breathed a little superhawk DNA into the build, its an old windscreen I chopped.
Old Jan 6, 2010 | 10:32 AM
  #264  
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yes on brace and yes on hugger...great project.
Old Jan 6, 2010 | 10:47 AM
  #265  
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+1 both the hugger and brace. That's gonna look sick. Keep it up.

AJ
Old Jan 6, 2010 | 11:09 AM
  #266  
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You will need that brace when you are backing it in to the turns at PIR. Lookin good man!
Old Jan 6, 2010 | 03:16 PM
  #267  
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did you put a mounting tab on the collector ? you don't want all that weight / force on the header bolts.

tim
Old Jan 6, 2010 | 04:09 PM
  #268  
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Originally Posted by trinc
did you put a mounting tab on the collector ? you don't want all that weight / force on the header bolts.

tim
hadn't even crossed my mind, see I knew putting my build up would make a difference. It should be pretty easy to mount up too. Where is the slaps forehead emo....

Thanks Tim, it shall be remedied!
Old Jan 6, 2010 | 04:47 PM
  #269  
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Originally Posted by Springbubba
You will need that brace when you are backing it in to the turns at PIR. Lookin good man!
"I use my back brake to set myself up for turns." ...lol
Old Jan 8, 2010 | 07:49 AM
  #270  
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Buggered!

So seems as though a hack mechanic touched my cycle. See it appears as though some people shouldn't even do oil changes. This is the oil filter bolt which as you can see is a specialty bolt and has a buggered end from someone who didn't have a clue. Anyways, before and after.

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