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Old Mar 27, 2007 | 07:19 PM
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Clacking noise....

It doesn't seem to do it at idle, which is around 1000 rpms...but if I raise the idle slightly, right at about 1200 rpms, I can hear a LOUD "clack clack clack" noise...sounds like it's coming from the forward valve cover or somewhere thereabouts. It speeds up with rpms, but at around 1500 the sound seems to disappear?

Does this sound like the dreaded CCT failure? It's been making the noise for around a week now, but seems to have worsened slightly over the past few days....either that or my hearing has gotten better?

The bike is a 98 and only has around 12,000 miles. It has been apart before by the previous owner, but I don't know whether he so much as even adjusted the valves (highly doubt it though, the bastard didnt even change the oil.)
Old Mar 27, 2007 | 09:36 PM
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Since it looks like another discussion about cam chain tensioners might start here I'd like to ask a question of the old pros.

In search of torque I sold a really nice 91 CBR600 and bought a 98' VTR1000 with 22k miles on it and it runs great. Torque is good, must have more!

There is no record of the bike having previous CCT work done or if they were replaced. It looks like the stock ones have never been removed.

I've read through all the posts I could find here regrading the CCT's and replacing them, some advocate precautionary replacement about my mileage, but I think others have significantly more miles than mine with no problems.

It sounds like A.P.E. manual tensioners are a good possible replacement with performance advantages, but added adjustment and o-ring replacement to be leakproof in the long term are disadvantages.

So what is the current thinking on these things? I don't mind spending the time and $$ to do the work if its a good idea, I currently have a 95 VFR, 96 XR-600 D/S, 99 CR250 and various small honda kids bikes so you can see I enjoy working on Hondas.

I guess it comes down to risk analysis really, but I'd like to hear the latest opinions before making a decision on the matter.

Thanks in advance if anyone has time to type some more on this subject!
Old Mar 27, 2007 | 10:08 PM
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I wouldn't exactly call adjustability a disadvantage. It truly takes 5 minutes tops to adjust them both. The o-ring thing is a problem though.
Old Mar 27, 2007 | 11:00 PM
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What is the procedure for adjusting the APE CCT's?

I remember the old honda single dirt bikes with manual adjust were done while the engine was idling. You just backed it off a bit until you heard a little cam chain noise then screwed it back in until it was quiet again. Could they be that simple?
Old Mar 28, 2007 | 07:21 AM
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Yup, it's that simple. APE might have an "official" procedure but I don't know what it is. I adjusted mine a little tighter. I figured slightly looser than stock would be fine - lightly finger tight while the bike is idling. That's tight enough to allow for some stretching and looser than stock to minimize friction on the tensioner slider.
Old Mar 28, 2007 | 08:12 AM
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Originally Posted by SuperHawkins
It doesn't seem to do it at idle, which is around 1000 rpms...but if I raise the idle slightly, right at about 1200 rpms, I can hear a LOUD "clack clack clack" noise...sounds like it's coming from the forward valve cover or somewhere thereabouts. It speeds up with rpms, but at around 1500 the sound seems to disappear?

Does this sound like the dreaded CCT failure? It's been making the noise for around a week now, but seems to have worsened slightly over the past few days....either that or my hearing has gotten better?

The bike is a 98 and only has around 12,000 miles. It has been apart before by the previous owner, but I don't know whether he so much as even adjusted the valves (highly doubt it though, the bastard didnt even change the oil.)
Back to your post. Your "LOUD" indicates it must be a pretty loud noise. I'm guess the oil level is fine and fresh. A stethoscope can help localize it for sure the head but I would suggest really getting it check out early. If you are comfortable and have a service manual you could use the opportunity to be sure all maintenance is done: change radiator fluid, check valves and when in there you can check the cam chain tensioners to be sure they are OK (or consider the after market APE adjuster as noted above if not). It would at least be piece of mind and could save big dollars. Worst case you have your maintenance done if the PO really was neglectful.

bill
Old Mar 28, 2007 | 09:11 AM
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Thanks for the answer about the APE tensioners, I think I will get a couple, and try to source a supply of replacement o-rings to put in my toolbox. I hate oil leaks.

I would also assume you want to adjust them with the engine fully up to operating temperature. With the different coefficients of expansion between the aluminum engine and the steel chain I could see the chain getting tighter if it was adjusted when the engine case was cold.
Old Mar 28, 2007 | 07:12 PM
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I saw mention here about the carb slides jumping up and down at these revs. Could this apply?
Old Mar 28, 2007 | 07:30 PM
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Originally Posted by Birdoprey
I saw mention here about the carb slides jumping up and down at these revs. Could this apply?
Thats a really good question, I'd love to find out! Because the motor doesn't miss at all and runs fantastic, and the noise goes away at higher rpms which is why it doesn't make sense to me that it'd be a CCT or valvetrain noise.
Old Mar 28, 2007 | 07:40 PM
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Read up on the carb slide posts....I notice that noise as well, around 3k rpms decelerating. But the noise that I'm posting about is SPECIFICALLY at around 1200 and is in a very small rpm range....could the carbs be making this same noise at a different rpm unloaded versus loaded motor?
Old Mar 28, 2007 | 07:50 PM
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Originally Posted by SuperHawkins
Read up on the carb slide posts....I notice that noise as well, around 3k rpms decelerating. But the noise that I'm posting about is SPECIFICALLY at around 1200 and is in a very small rpm range....could the carbs be making this same noise at a different rpm unloaded versus loaded motor?
take the tank and airbox off. the carbs will have enough fuel in the floats to run for a few minutes and you can easily check if the noise is coming from the slides as you watch them bounce around.
Old Mar 28, 2007 | 08:02 PM
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Could the sound you describe be a misfire (is the engine bogging), or a loud metal hit ??
Old Mar 28, 2007 | 09:11 PM
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Originally Posted by SuperHawkins
It doesn't seem to do it at idle, which is around 1000 rpms...but if I raise the idle slightly, right at about 1200 rpms, I can hear a LOUD "clack clack clack" noise...sounds like it's coming from the forward valve cover or somewhere thereabouts. It speeds up with rpms, but at around 1500 the sound seems to disappear?

Does this sound like the dreaded CCT failure? It's been making the noise for around a week now, but seems to have worsened slightly over the past few days....either that or my hearing has gotten better?

The bike is a 98 and only has around 12,000 miles. It has been apart before by the previous owner, but I don't know whether he so much as even adjusted the valves (highly doubt it though, the bastard didnt even change the oil.)
If you hear that noise you should hit the kill switch immediately. Revving it up and looking for the noise scares the hell out of me. Pull the tensioners and I think you'll find the front broken. Replace both with ape or equivalent manual tensioner and adjust every few thousand miles.
Old Mar 29, 2007 | 06:21 AM
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If it's a tensioner problem, I would recommend you a leakdown test to make sure the valves are not bent.

Here's my thread on buildind a cheap leakdown tester.
http://forums.bimmerforums.com/forum...d.php?t=680940
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