List of Bolt-On Front Brake Mods
Thanks Daniel, they looked very similar but for color but the black makes the 900 calipers appear more stout. What about the M/C do you happen to know the bore?
Last edited by HRCA#1; Feb 19, 2012 at 10:48 AM. Reason: spelling
my expirience is
i got my VTR with GSXR750 USD front and 6 pots, but the VTR OEM MC
the bike was not stopping well and there was no feel at the lever at all
the MC was too small for these 6 pots
so i bought Nissin Radial MC, not sure what bike it was from, but i did a huge difference - more fill, more stopping power
so for my this combo is a great mod
and about the MC sizes i got some researches, because i needed MC for my Supermoto
radial and axial MC sizes are e bit diffrent
for 4 pot calipers use 14mm axial or 17-18mm radial MC
for 6 pot calipers - 16mm axial(the original gsxr is 16mm) and 18-19mm radial
i got a brambo axial MC that came with gsxr 6 pots, sold the 6 pots(the VTR already had ones) but still got the MC
if someone is interested send me a PM
i have advised it for 60BGN(about 40$) here in Bulgaria, however the shiping may be a bit expensive
i got my VTR with GSXR750 USD front and 6 pots, but the VTR OEM MC
the bike was not stopping well and there was no feel at the lever at all
the MC was too small for these 6 pots
so i bought Nissin Radial MC, not sure what bike it was from, but i did a huge difference - more fill, more stopping power
so for my this combo is a great mod
and about the MC sizes i got some researches, because i needed MC for my Supermoto
radial and axial MC sizes are e bit diffrent
for 4 pot calipers use 14mm axial or 17-18mm radial MC
for 6 pot calipers - 16mm axial(the original gsxr is 16mm) and 18-19mm radial
i got a brambo axial MC that came with gsxr 6 pots, sold the 6 pots(the VTR already had ones) but still got the MC
if someone is interested send me a PM
i have advised it for 60BGN(about 40$) here in Bulgaria, however the shiping may be a bit expensive
Just sharing my f4i front brake conversion mod. After my f4i front end swap, i decided to swap over to f4 brake calipers and MC.
Initially i had f4i calps, OEM honda pads and the OEM Shawk MC (14mm). While the stopping power was amazing, it was way too touchy. It lacked feel, far too much of an initial bite, lever travel was too lengthy and overall, was not progressive enough for my taste and needs.
I eventually swapped over to the F4i MC (15.87mm). Dramatic difference. While the stopping power was there, it is a little bit deeper in the well. The slightly increased effort and shortened lever pull made braking a far more progressive task. It's as if I now have a much more responsive and direct finger-feel to caliper-pinch.
Initially i had f4i calps, OEM honda pads and the OEM Shawk MC (14mm). While the stopping power was amazing, it was way too touchy. It lacked feel, far too much of an initial bite, lever travel was too lengthy and overall, was not progressive enough for my taste and needs.
I eventually swapped over to the F4i MC (15.87mm). Dramatic difference. While the stopping power was there, it is a little bit deeper in the well. The slightly increased effort and shortened lever pull made braking a far more progressive task. It's as if I now have a much more responsive and direct finger-feel to caliper-pinch.
So I am thinking of swapping my stock front to a rc51 or 900rr but can't decide yet. From what I read, all the brakes listed should be interchangeable between the rc51,cbr600,900,929,954,f4i? That should mean I could put any of these calipers that are listed to fit, on any fork conversion that I choose? What about discs? Would they all fit the different calipers?
So I am thinking of swapping my stock front to a rc51 or 900rr but can't decide yet. From what I read, all the brakes listed should be interchangeable between the rc51,cbr600,900,929,954,f4i? That should mean I could put any of these calipers that are listed to fit, on any fork conversion that I choose? What about discs? Would they all fit the different calipers?
As for the rest of it, 900rr is very different from RC51 or 929/954RR forks. 900rr are not USD forks.. so be careful there, and I don't know what brakes they use.
But RC51/929/954/f4i will all bolt to RC51/929/954/F4i forks.. They do have different performance qualities between them, but they will all work. (F4i/RC51 are "better" than 929/954)
You could try the brembo but diff combos reap strange results. The easiest way would be to get cbr600 calipers and master. Really cheap and huge upgrade.
The brembo will move more fluid but I have seen guys do that and get wooden brakes.
The brembo will move more fluid but I have seen guys do that and get wooden brakes.
Yep. Lot of factors involved including mc design and pad compound, but it's also about leverage ratios. Straying too far from the oem ratios of mc bore to caliper piston sizes is a recipe for unsatisfactory braking performance.
here is the table that was posted in the UK Forum I realised that it was never posted here and only a link to the thread.
also the text from a review carried out on brake mods in a UK bike magazine:
Intersting article in the Feb PB mag on caliper and MC upgrades on their project GSXR1000K1 which as standard is fitted with 6 piston calipers and 15.6mm MC.
They tried 4 set ups, stopping from 100mph, measured in metres.
a) stock with old stock pads - 104m to stop
b) stock with new EBC HH pads - 93.7m
c) 4 piston Tokico calipers off SV1000 [they say 10% less pad area but 6% more piston area than stock] with EBC HH pads and stock MC - 86.8m
d) as c) but with a big bore [18.75mm] MC of a GSXR 750 K4 - 97.5m
What the data logging shows is that the hydraulic leverage ratio in set up c) was most powerful, and the big bore MC made the leverage ratio worse so had reduced stopping power.
But the test rider feed back was the opposite:
with set up c) tester said "initially these felt like we had gone back to set up a) then I realised I had much better feel; they seemed smoother and more controlled. There was more lever travel but the brakes felt more progressive after the travel was taken up. All in all I didnt think "wow these are great", it felt like I had less brakes"
With set up d) tester said "it feels like there was a lot more braking power with less effort"
Surprise was that the performace was the opposite!!! the big bore MC gave a much firmer lever, so it felt good, but stopped worse as it generated less pressure in the calipers .... 12% worse stopping distance. the set up d) bike was still doing 30mph when the set up c) bike was stopped.....
Shows that the laws of hydraulic ratios is correct, but what the hand feels can be misleading to the brain.
So I have updated the XL sheet to show the GSXR ratios as well so you can compare the relative ratios in the data above to the various firestorm options.

I used the F4i calipers on the GSXR example as they gave 7% more piston are than the data I had for the GSXR 6 pots, and you can see that set up c) improved hydraulic ratio by about 7% over stock, and then adding big bore MC reduced it by close to 30%.
Below the GSXR stuff are just a look see at what you get with various options including the stock VTR parts.
first option looks to have great leverage, but I think the lever would come back to the bar before the biting point!
2nd option would be like the GSXR example set up d) very solid lever feel, but crap braking performance!
3rd option would be similar to 2nd option, but not as crap.
So lots of conflicting data, do you want brakes that feel powerful or ones that stop well?
suggest that you need to take care moving to a lower hydraulic ratio...........a big MC by its self may not be as good as it feels.
But new pads are a clear benefit
also the text from a review carried out on brake mods in a UK bike magazine:
Intersting article in the Feb PB mag on caliper and MC upgrades on their project GSXR1000K1 which as standard is fitted with 6 piston calipers and 15.6mm MC.
They tried 4 set ups, stopping from 100mph, measured in metres.
a) stock with old stock pads - 104m to stop
b) stock with new EBC HH pads - 93.7m
c) 4 piston Tokico calipers off SV1000 [they say 10% less pad area but 6% more piston area than stock] with EBC HH pads and stock MC - 86.8m
d) as c) but with a big bore [18.75mm] MC of a GSXR 750 K4 - 97.5m
What the data logging shows is that the hydraulic leverage ratio in set up c) was most powerful, and the big bore MC made the leverage ratio worse so had reduced stopping power.
But the test rider feed back was the opposite:
with set up c) tester said "initially these felt like we had gone back to set up a) then I realised I had much better feel; they seemed smoother and more controlled. There was more lever travel but the brakes felt more progressive after the travel was taken up. All in all I didnt think "wow these are great", it felt like I had less brakes"
With set up d) tester said "it feels like there was a lot more braking power with less effort"
Surprise was that the performace was the opposite!!! the big bore MC gave a much firmer lever, so it felt good, but stopped worse as it generated less pressure in the calipers .... 12% worse stopping distance. the set up d) bike was still doing 30mph when the set up c) bike was stopped.....
Shows that the laws of hydraulic ratios is correct, but what the hand feels can be misleading to the brain.
So I have updated the XL sheet to show the GSXR ratios as well so you can compare the relative ratios in the data above to the various firestorm options.

I used the F4i calipers on the GSXR example as they gave 7% more piston are than the data I had for the GSXR 6 pots, and you can see that set up c) improved hydraulic ratio by about 7% over stock, and then adding big bore MC reduced it by close to 30%.
Below the GSXR stuff are just a look see at what you get with various options including the stock VTR parts.
first option looks to have great leverage, but I think the lever would come back to the bar before the biting point!
2nd option would be like the GSXR example set up d) very solid lever feel, but crap braking performance!
3rd option would be similar to 2nd option, but not as crap.
So lots of conflicting data, do you want brakes that feel powerful or ones that stop well?
suggest that you need to take care moving to a lower hydraulic ratio...........a big MC by its self may not be as good as it feels.
But new pads are a clear benefit
Thanks AMC, that is one of the most concise grouping of this type of info I have seen. Well explained too. Seems this is a big stumbling block for many bikers as I have argued this with many riders.
Brick wall lever travel does not compare to power or performance. No one seems to get this. Sorta reminds me of the guys putting stunt gearing and believing that means a faster bike.
Brick wall lever travel does not compare to power or performance. No one seems to get this. Sorta reminds me of the guys putting stunt gearing and believing that means a faster bike.
So let me understand this. If just looking at Honda combos the only piston/calipers that out perform stock would be an all 600fi setup in terms of lever ratio 33 vs 35 and braking power, so I just wasted $50 on RC51 calipers!??
Cant speak to the chart but I have the f4i calipers and master and its a dramatic improvement over stock. If you do the 600 calipers go with the master too, not much more $ but big power diff somehow.
I'm fine with a lot of effort being needed on the lever to stop the bike, I just want more stopping power.
I think we are all aware of that! I think what I'm after is the most amount of feel rather than raw brake power. I'm not racing 10 guys into a corner and the last thing I want to do is out brake myself! So any insight there is welcome.
You can have massively powerful brakes but have them be almost useless if there is no feel to them. You commonly hear this referred to as "The brakes feel wooden"
Another way to look at it is if the brakes go from nothing to locked up, they are not going to give you much confidence. This is also why just throwing on a large master cylinder is not always a good idea.
So you need to decide what kind of braking you want and also how you use the brakes when you make the decision to change the brake system.
The F4i brakes are good and have a lot of power but they don't fit my riding style.
I run a SP2 set up (which is the same as a 600rr or 954rr) the reason I run this (which if you look at the bikes, they are even a more race orientated set up than the F4i) is for the "feel" they provide.
With a hard pull I can lock the front wheel at will but they also provide excellent feel, in that I know exactly how much brake I am using.
This fits my style of riding, which is to trail brake all the way through a corner until I am back on the throttle.
Combine the feel the system I used has with Vesrah RJL pads and I couldn't be happier with my brake system.
So use the chart as a guide but also understand that more power doesn't always mean "better" brakes. You do need to tailor them to your riding style, at least IMHO.
If you don't change the master cylinder you will have good brakes but a very long and soft lever travel. As long as the lever isn't comming back to the bar it will be fine, but your brain will tell you that the soft lever means the brakes are poor, and it might be harder to regulate the braking power as you are having to move your fingers so far.
No you didn't...... Brakes are a trade off. There are 2 parts to the equation, power & feel.
You can have massively powerful brakes but have them be almost useless if there is no feel to them. You commonly hear this referred to as "The brakes feel wooden"
The F4i brakes are good and have a lot of power but they don't fit my riding style.
You can have massively powerful brakes but have them be almost useless if there is no feel to them. You commonly hear this referred to as "The brakes feel wooden"
The F4i brakes are good and have a lot of power but they don't fit my riding style.
+1, that's why I asked about just keeping my existing M/C...yes the stopping power isn't good with the stock calipers but I can feel what they're doing...
Also the F4i is not a racing platform, the RR is the bike for that.
I find the f4 setup to have more power and more feel. I run vesrah RJL pads which arent available for the vtr stockers.
On my other vtr I have a cbr1000rr front end with radial master and radial calipers. There is a ton of headroom on those and you never begin to exploit their power but you can stop with a passenger with one finger.
In my experience the problem comes when you deviate from stock honda setups & mix n match components. Having a mile of lever travel to me isnt safe (stock mc on cbr caliper). I find it induces panic at the margin more than it should (you feel like it wont stop you).
On my other vtr I have a cbr1000rr front end with radial master and radial calipers. There is a ton of headroom on those and you never begin to exploit their power but you can stop with a passenger with one finger.
In my experience the problem comes when you deviate from stock honda setups & mix n match components. Having a mile of lever travel to me isnt safe (stock mc on cbr caliper). I find it induces panic at the margin more than it should (you feel like it wont stop you).
Thanks Hawk, you and I talked about this some before. As I said I'm looking for feel and controllability. I think we've all seen examples of people putting themselves on the ground with their brakes.
I have Galfer 320mm rotors that are going on with my 900rr fork conversion, I did buy the RC51 calipers which may or may not have the same size caliper pistons as the F4i set up, so now it's just a matter of a M/C. Although I do have a 900rr m/c that came with the forks but I didn't see it listed anywhere so I don't know the piston diameter.
I have Galfer 320mm rotors that are going on with my 900rr fork conversion, I did buy the RC51 calipers which may or may not have the same size caliper pistons as the F4i set up, so now it's just a matter of a M/C. Although I do have a 900rr m/c that came with the forks but I didn't see it listed anywhere so I don't know the piston diameter.
Thanks Hawk, you and I talked about this some before. As I said I'm looking for feel and controllability. I think we've all seen examples of people putting themselves on the ground with their brakes.
I have Galfer 320mm rotors that are going on with my 900rr fork conversion, I did buy the RC51 calipers which may or may not have the same size caliper pistons as the F4i set up, so now it's just a matter of a M/C. Although I do have a 900rr m/c that came with the forks but I didn't see it listed anywhere so I don't know the piston diameter.
I have Galfer 320mm rotors that are going on with my 900rr fork conversion, I did buy the RC51 calipers which may or may not have the same size caliper pistons as the F4i set up, so now it's just a matter of a M/C. Although I do have a 900rr m/c that came with the forks but I didn't see it listed anywhere so I don't know the piston diameter.
As for the calipers it would depend if they are SP1s or SP2s



