Modifications - Performance Discuss aftermarket and DIY performance modifications

Latest OCMD project: modded airbox lid

Old Mar 21, 2015 | 08:57 AM
  #301  
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Originally Posted by CruxGNZ
For the life of me, I can't remember which needle is which. I think the Factory Pro needle is on the bottom and Dyno Jet on top.
Bottom one is DJ (6 clip options), top is FP (5 positions) (have both of them on hand......)

as stated earlier, FP is obviously richer (mind you, it is made to work with the stock, ie longer and stiffer, slide spring, so the needle will sit lower for any given throttle position). FWIW, in discussing jet kits with Roger D, he informed me that despite numerous attempts he was never able to get rid of a lingering mid-range rich condition with the FP needles (hence his preference for the DJ needles)......

Last edited by mikstr; Mar 21, 2015 at 09:01 AM.
Old Mar 22, 2015 | 11:05 AM
  #302  
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Originally Posted by mikstr
Bottom one is DJ (6 clip options), top is FP (5 positions) (have both of them on hand......)

as stated earlier, FP is obviously richer (mind you, it is made to work with the stock, ie longer and stiffer, slide spring, so the needle will sit lower for any given throttle position). FWIW, in discussing jet kits with Roger D, he informed me that despite numerous attempts he was never able to get rid of a lingering mid-range rich condition with the FP needles (hence his preference for the DJ needles)......
It could be with FIL we need that mid range richness. Shame I dont have the needles to try.

Once I get time I will try more shim on my needles but with being stock I think Im limited.
Old Mar 22, 2015 | 01:17 PM
  #303  
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Now you guys got me curious. I'm going to swap needles. Won't be able to ride untill Wednesday though, since we are supposed to get 1-3" of the white stuff tonight and below freezing weather the next few days.

I'll take a picture of the three needles, stock, FP & DJ next to each other.



Originally Posted by NZSpokes
It could be with FIL we need that mid range richness. Shame I dont have the needles to try.

Once I get time I will try more shim on my needles but with being stock I think Im limited.
I can't wait to see what the A/F looks like when Spoot hits up the dyno with his FIL mod.

Last edited by CruxGNZ; Mar 22, 2015 at 01:25 PM.
Old Mar 22, 2015 | 01:20 PM
  #304  
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Originally Posted by CruxGNZ
Now you guys got me curious. I'm going to swap needles. Won't be able to ride untill Wednesday though, since we are supposed to get 1-3" of the white stuff tonight and below freezing weather the next few days.

I'll take a picture of the three needles, stock, FP & DJ next to each other.
Thanks, that will be interesting.
Old Mar 23, 2015 | 09:17 AM
  #305  
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Originally Posted by CruxGNZ
Been running the bike all this week. Screw the salt & sand on the roads. Washing the bike only takes an hour anyways. It's worth it! I've been changing jets along the way. I installed a Flow Commander and WOW does this make tuning a crap ton easier! Man, is this a fantastic product. For those of you on the fence, BUY IT. I would almost go as far as saying you should buy this to tune in your FIL mod. It's $160, but totally worth it.

Right now, my settings are:
Front
Main 205
Pilot 48
Fuel screw 2 turns out

Rear
Main 210
Pilot 48
Fuel screw 2.25 turns out

Flow Commander 1.5 turns out.

The power keeps getting better up top. Fuel economy is getting better as well. It seems like it would get worse using more fuel, but I am getting more and more miles out of a tank of fuel. I keep having to recalibrate my Veypor gauge.
Trying to tune in the low end is the issue for me. It is really crisp, but I feel it can be better. I might go down to 45 pilots if these 48's don't work out.

Spoot, if you are reading this, your FIL mod lid will be finished next week. I have Monday-Wednesday off of work, so it will be done and painted then man.
Wondering if the 1.5 turns out on the FC is pointing the way. The thought is that three turns out is the mid poiint.
Old Mar 23, 2015 | 10:26 AM
  #306  
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Originally Posted by xeris
Wondering if the 1.5 turns out on the FC is pointing the way. The thought is that three turns out is the mid poiint.
With the Flo-Commander, I started at three turns out. The instructions said to turn it in one full turn and see if the bike got better or worse and it got better. I did try turning it out (making it leaner) four turns, and it got slightly worse. So, throughout that ride, I ended up at 1.5 turns out.

I did ride again after that and am currently at 1 turn out and it keeps getting better.

I switched to 45 pilots and want to take the bike out again and turn the FC in another half turn to see what happens, but we just got ~1" of snow and about 2" of sand/salt dumped on the roads And of course, the weather is supposed to be in the 50's on Wednesday. Depending on the road conditions, I might take it out on Wednesday.

Last edited by CruxGNZ; Mar 23, 2015 at 04:32 PM. Reason: Schpelling
Old Mar 23, 2015 | 10:54 AM
  #307  
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Originally Posted by CruxGNZ
With the Flo-Commander, I started at three turns out. The instructions said to turn it in one full turn and see if the bike got better or worse and it better. I did try turn it out (making it leaner) four turns, and it got slightly worse. So, throughout that ride, I ended up at 1.5 turns out.

I did ride again after that and am currently at 1 turn out and it keeps getting better.

I switched to 45 pilots and want to take the bike out again and turn the FC in another half turn to see what happens, but we just got ~1" of snow and about 2" of sand/salt dumped on the roads And of course, the weather is supposed to be in the 50's on Wednesday. Depending on the road conditions, I might take it out on Wednesday.
Stink. Yeah we are having to put up with long periods of hot sunshine, sucks.
Old Apr 12, 2015 | 04:25 PM
  #308  
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As I said, here is the three needles next to each other. Sorry for the condition of the stock needle (yes, the body of the needle is bent). This was the best of the two needles from my "spare parts" carbs. At least you can see the taper and design of each needle.

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Old Apr 12, 2015 | 04:29 PM
  #309  
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I put in 42 pilots today and the bike just did not like them. Way to lean. For my setup, 45's are the best. It honestly felt like the 45's were spot on, but I just wanted to keep going untill I found I was too lean. Now I know what is too rich and what is too lean. 45's are the sweet spot for my FIL mod. So, switching back to the 45 pilots. I will post up my exact carb settings when I get the 45's dialed back in.

Last edited by CruxGNZ; Apr 12, 2015 at 04:32 PM.
Old Apr 14, 2015 | 02:17 AM
  #310  
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Originally Posted by CruxGNZ
As I said, here is the three needles next to each other. Sorry for the condition of the stock needle (yes, the body of the needle is bent). This was the best of the two needles from my "spare parts" carbs. At least you can see the taper and design of each needle.
Thanks man. That answers a lot of questions for me. And why I have trouble getting the mid right.
Old Apr 14, 2015 | 05:30 AM
  #311  
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Originally Posted by NZSpokes
Thanks man. That answers a lot of questions for me. And why I have trouble getting the mid right.
As far as I can see, and as the picture shows, the DJ and stock needle have the exact same profile.
Old Apr 14, 2015 | 11:25 AM
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Originally Posted by CruxGNZ
As far as I can see, and as the picture shows, the DJ and stock needle have the exact same profile.
To add another bit of info, the Factory Pro needle is the closest to the HRC profile of the 3 needles.

Though it does sound like you guys actually might need the unobtainium HRC "rich" needles which give a fatter mid-range and were for the ram air set up.

Carry On
Old Apr 14, 2015 | 11:32 AM
  #313  
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Originally Posted by CruxGNZ
As far as I can see, and as the picture shows, the DJ and stock needle have the exact same profile.
To me the DJ and fp look richer in the mid. But you have them in your hand.

I think Hawk may be right on the needles.
Old Apr 29, 2015 | 03:26 AM
  #314  
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Ive been chasing a problem with my jetting. When holding the throttle at say half at anywhere between 5k and 8k she seems to lean out and get a flat spot which comes right with more throttle. Lean the main out and it gets worse. Starting to wonder if I need to go back to 50 idles to support the needle in this condition.

Ive not been working on it much recently or riding it as I got a daily runabout bike. Starting back on it now as Im missing it.

Another thing is i made a mistake on my main jet sizing. I was under the impression the Kehin sizing's were metric bore sizes, they are not. Oops. So my mains are huge....
Old Apr 29, 2015 | 04:20 AM
  #315  
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When you have it dialed in and are happy with it , refit a standard carbs and air box and do a comparison ride . Let me know how you get on
Old Apr 29, 2015 | 04:25 AM
  #316  
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Originally Posted by lloydievtr
When you have it dialed in and are happy with it , refit a standard carbs and air box and do a comparison ride . Let me know how you get on
Once I get this problem solved it will go on a dyno. That will tell the story.
Old Apr 29, 2015 | 07:18 PM
  #317  
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I guarantee a dyno run when I get mine together...
Old Apr 29, 2015 | 07:24 PM
  #318  
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Ive been running in kehin speak 230 mains.
Old May 14, 2015 | 10:56 AM
  #319  
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Need some help tuning. I have an issue that I cannot get rid of. While shifting during 50%-75% throttle, I get a hesitation or a bog. Like, not enough fuel. Shifting at low RPM's or at redline, I have no issues. Just mid throttle problems. How do I fix this?

Settings are as follows:

Mains- 205F & 210R
DJ needle set on highest position (6?) also have DJ springs
Pilots 45
Fuel screws (turns out) 2F & 2.25R

I have fantastic and unbelievable top end. I am just struggling with tuning the mid range RPM's during 50%-75% throttle. Do I change to the Factory Pro needle? Would this help?

One thing I noticed today, was when I was getting off the highway and down shifting, I couldn't rev the engine when going from 6th gear to 5th gear. It was just flat and unresponsive. There was a pop from the exhaust and then I was able to match the revs on down to first gear. So, something is amiss here.

Any ideas guys? Another thing to note, is there is a lot of popping from the exhaust, so I am assuming I am lean. Maybe I should swap to 48 pilots. Regarding the popping from the exhaust, there are no leaks in the exhaust and no leaks on the intake.

Remember, this problem is only during shifting. Let off throttle...shift...back on throttle and I get a hesitation.

Last edited by CruxGNZ; May 14, 2015 at 11:02 AM.
Old May 14, 2015 | 12:05 PM
  #320  
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Originally Posted by CruxGNZ
Need some help tuning. I have an issue that I cannot get rid of. While shifting during 50%-75% throttle, I get a hesitation or a bog. Like, not enough fuel. Shifting at low RPM's or at redline, I have no issues. Just mid throttle problems. How do I fix this?

Settings are as follows:

Mains- 205F & 210R
DJ needle set on highest position (6?) also have DJ springs
Pilots 45
Fuel screws (turns out) 2F & 2.25R

I have fantastic and unbelievable top end. I am just struggling with tuning the mid range RPM's during 50%-75% throttle. Do I change to the Factory Pro needle? Would this help?

One thing I noticed today, was when I was getting off the highway and down shifting, I couldn't rev the engine when going from 6th gear to 5th gear. It was just flat and unresponsive. There was a pop from the exhaust and then I was able to match the revs on down to first gear. So, something is amiss here.

Any ideas guys? Another thing to note, is there is a lot of popping from the exhaust, so I am assuming I am lean. Maybe I should swap to 48 pilots. Regarding the popping from the exhaust, there are no leaks in the exhaust and no leaks on the intake.

Remember, this problem is only during shifting. Let off throttle...shift...back on throttle and I get a hesitation.
Sounds like the same issue Im having.

My thoughts are Im going to try 52 pilots. My thinking is the big pilots support the needles at that holding the throttle period. Im finding mid turn on the track Im getting the problem. That is not happy fun times. My top end is fantastic.

Hope to get some time to do it this weekend after I refit the insulation under the house that the dog ripped down. Sigh.
Old May 14, 2015 | 12:46 PM
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What kind of gas mileage are you two getting?
Old May 14, 2015 | 02:40 PM
  #322  
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Originally Posted by VTR1000F
What kind of gas mileage are you two getting?
I will check my Veypor Gauge in a minute. It is getting better mpg's than when I had the stock setup. Will update when I look.

EDIT: I am currently getting 39 miles per gallon. However, this will change as I am still dialing in this FIL mod.

Spokes, I had pilots from 50 all the way down to 42 and now started coming back up. Im at 45 right now and was thinking of trying 48 again. Coming full circle.

I was thinking, maybe the problem is the slides. Maybe they're opening to soon or not soon enough. Not sure yet. I have Dr. Honda stacks and only one hole in the slides.

Besides this litte issue we seem to be having, I really like the FIL mod. I like getting the RPM's up to 3,500 and cracking open the throttle as fast as I can, and the engine reacts instantly and depending on the gear you are in, you will wheelie or just shoot forward like being shot from a cannon. I LOVE the sound it makes too

Last edited by CruxGNZ; May 14, 2015 at 07:35 PM. Reason: Smiles per gallon
Old May 14, 2015 | 09:26 PM
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Old May 15, 2015 | 01:15 AM
  #324  
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Originally Posted by CruxGNZ
Need some help tuning. I have an issue that I cannot get rid of. While shifting during 50%-75% throttle, I get a hesitation or a bog. Like, not enough fuel. Shifting at low RPM's or at redline, I have no issues. Just mid throttle problems. How do I fix this?

Settings are as follows:

Mains- 205F & 210R
DJ needle set on highest position (6?) also have DJ springs
Pilots 45
Fuel screws (turns out) 2F & 2.25R

I have fantastic and unbelievable top end. I am just struggling with tuning the mid range RPM's during 50%-75% throttle. Do I change to the Factory Pro needle? Would this help?

One thing I noticed today, was when I was getting off the highway and down shifting, I couldn't rev the engine when going from 6th gear to 5th gear. It was just flat and unresponsive. There was a pop from the exhaust and then I was able to match the revs on down to first gear. So, something is amiss here.

Any ideas guys? Another thing to note, is there is a lot of popping from the exhaust, so I am assuming I am lean. Maybe I should swap to 48 pilots. Regarding the popping from the exhaust, there are no leaks in the exhaust and no leaks on the intake.

Remember, this problem is only during shifting. Let off throttle...shift...back on throttle and I get a hesitation.
The more I think about it I didnt have this problem with the big idle jet in.

One major point, I stuffed up the Kehin jets being metric holes. They are not. Woops. So a 2.1 drill gives you a 230 size Kehin jet.
Old May 15, 2015 | 01:19 AM
  #325  
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Jet chart below. Dyno jet work off bore size I believe.
Attached Thumbnails Latest OCMD project: modded airbox lid-jet.jpg  
Old May 15, 2015 | 05:57 AM
  #326  
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https://www.youtube.com/watch?v=wyspAHrMbb8
love this video
Old May 15, 2015 | 11:57 AM
  #327  
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Originally Posted by sjscicluna
Whats interesting in that is the idle circuit is shown as shutting down at WOT. But my understanding is it still flows.
Old May 15, 2015 | 12:05 PM
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Originally Posted by NZSpokes
Whats interesting in that is the idle circuit is shown as shutting down at WOT. But my understanding is it still flows.
And it shows zero airflow past the butterfly valve which is flowing at idle.
Old May 15, 2015 | 06:19 PM
  #329  
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Spokes, today I swapped out my "short" Dyno Jet springs and put my stock springs back in. This seems to have fixed the problem I was having. However, I only got to ride the bike for about 10 minutes after swapping to the stock springs. But, the issue really has seem to have disappeared. I also lowered my Factory Pro needles by one clip.

EDIT: I also think you are right about the larger pilot jet. It has been so long, but I too don't think I had this issue with a larger pilot jet.

I think we are finally figuring out the tuning of this FIL mod.

Last edited by CruxGNZ; May 15, 2015 at 06:23 PM.
Old May 15, 2015 | 08:31 PM
  #330  
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Originally Posted by CruxGNZ
Spokes, today I swapped out my "short" Dyno Jet springs and put my stock springs back in. This seems to have fixed the problem I was having. However, I only got to ride the bike for about 10 minutes after swapping to the stock springs. But, the issue really has seem to have disappeared. I also lowered my Factory Pro needles by one clip.

EDIT: I also think you are right about the larger pilot jet. It has been so long, but I too don't think I had this issue with a larger pilot jet.

I think we are finally figuring out the tuning of this FIL mod.
Im on stock springs. I cant ride the Hawk for a bit but looking forward to a blast.

Are your mains drilled to 2.1mm?

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