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Old Jan 12, 2015 | 07:36 PM
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I got my Polaris brass choke parts in the mail today so I put on all my warm clothes and made beeline to the shop. I used a battery powered hand drill to make modifications to both parts taking extra care. Those things were $13 each so I didn't rush things. I now have a working choke set. Baby Steps.
Old Jan 23, 2015 | 03:27 PM
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Well, the mystery is over. The rod bearing on the rear cylinder is gone and by gone I mean really gone. It's just not there. See the video below.

Old Jan 23, 2015 | 04:00 PM
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Glad you found the source. That vid made me cringe!
Old Jan 24, 2015 | 03:45 PM
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Originally Posted by Wolverine
Glad you found the source. That vid made me cringe!
It's kind of a horror movie of motorcycle ownership. It will get better. It is already a shadow of its former self.

Back in the day I used to work at a BMW dealership. We used to see a few rod bearing failures in the old BMW air heads. It was caused by riders lugging the engines. The big twins wanted to spin but people would run them hard around town, getting into top gear at 30mph. Then they would screw it on and the rods would jerk the crank around. This is REALLY hard on a big engine.
Old Jan 25, 2015 | 01:24 PM
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Originally Posted by Big_Jim59
It's kind of a horror movie of motorcycle ownership. It will get better. It is already a shadow of its former self.

Back in the day I used to work at a BMW dealership. We used to see a few rod bearing failures in the old BMW air heads. It was caused by riders lugging the engines. The big twins wanted to spin but people would run them hard around town, getting into top gear at 30mph. Then they would screw it on and the rods would jerk the crank around. This is REALLY hard on a big engine.
Amazing how many guys ride like that not knowing how hard it is on the engine.
Old Jan 27, 2015 | 06:28 PM
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It's getting there. The tear down has commenced in earnest. I have decided to remove as much from the engine before I drop it out of the frame both for ease of handling and because it all has to come out anyway. It is easier for me to strip it while it is still captive in the frame. All the parts are bagged and labeled.

I am having an issue with the flywheel. My rattle gun won't budge it. I only have 120 psi. I think I need 150 or better to get it off.

Old Jan 27, 2015 | 06:56 PM
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The flywheel bolt IS a standard thread and not a revers thread. Right?
Old Jan 27, 2015 | 07:12 PM
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Originally Posted by Big_Jim59
The flywheel bolt IS a standard thread and not a revers thread. Right?
The manual makes no mention of it being reverse thread. It does indicate a torque value of 116 ft/lbs so it will be tight.
Old Jan 27, 2015 | 09:53 PM
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I like ur videos do u think u can make a rebuild video for us since ur doing it anyway???
Old Jan 28, 2015 | 06:24 AM
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Are you wanting to get into compressor and air line setup, or are you simply wanting an alternative method to get the bolt off?

On one of my old cars, before i had air tools, i had to get the crank pulley off, so i set up a breaker bar with a long piece of pipe on it angled down to touch the floor. One bunp of the starter and the bolt came loose... I'm not neccessarily recommending this method, just saying i've done it before.

What size compressor do you have (tank/hp)? What size air lines? Which fittings, which impact gun? All these things are a factor in how well the system will function.

I personally have an american made true 5hp compressor with 3/8 air lines and milton type V high flow fittings. I use a craftsman professional impact.

You would be amazed just how much difference it makes switching to the milton type v high flow fittings. If i remember right they have about 30% more airflow do to using a much thinner wall. It really helps with rotary tools too, like grinders/buffers.

James
Old Jan 28, 2015 | 06:29 AM
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Originally Posted by Big_Jim59
The flywheel bolt IS a standard thread and not a revers thread. Right?
Standard.
Old Jan 28, 2015 | 08:01 AM
  #42  
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Originally Posted by thedeatons
Are you wanting to get into compressor and air line setup, or are you simply wanting an alternative method to get the bolt off?

On one of my old cars, before i had air tools, i had to get the crank pulley off, so i set up a breaker bar with a long piece of pipe on it angled down to touch the floor. One bunp of the starter and the bolt came loose... I'm not neccessarily recommending this method, just saying i've done it before.

What size compressor do you have (tank/hp)? What size air lines? Which fittings, which impact gun? All these things are a factor in how well the system will function.

I personally have an american made true 5hp compressor with 3/8 air lines and milton type V high flow fittings. I use a craftsman professional impact.

You would be amazed just how much difference it makes switching to the milton type v high flow fittings. If i remember right they have about 30% more airflow do to using a much thinner wall. It really helps with rotary tools too, like grinders/buffers.

James
Rather than upgrade my air tools, which work about 98% of the time for what I do, I am going to take the engine, once it is out, up the street to the Leonard Service Center. They fix tires on big trucks and tractors and they have the air pressure and impacts to do the job. I just hate that it slows down the process.
Old Jan 28, 2015 | 08:02 AM
  #43  
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Originally Posted by sjscicluna
I like ur videos do u think u can make a rebuild video for us since ur doing it anyway???
I'll see what I can do.
Old Jan 28, 2015 | 06:49 PM
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Originally Posted by Big_Jim59
I'll see what I can do.
Thanks mate
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