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Jetting crossover chart

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Old 05-30-2012, 11:02 AM
  #31  
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Also there are a couple of terms that need to be understood before any assumptions on flow rate can be made due to the tapers in a jet.

They would be:
Bernoulli's principle - Wikipedia, the free encyclopedia

Venturi effect - Wikipedia, the free encyclopedia

Orifice plate - Wikipedia, the free encyclopedia

These show how a taper (or lack of one in the case of an orifice plate) changes the flow through a restriction.
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Old 05-30-2012, 11:13 AM
  #32  
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I plan on welding 02 bung in and putting my wide band setup off the stang and try and dail the carbs in right. Anyone ever done this if so what A/F ratio did you tune WOT at?
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Old 05-30-2012, 11:21 AM
  #33  
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Originally Posted by 8541Hawk
Can I ask why the needles you have pictured are different lengths? By your pic #1 & #3 are one length and #2 & #4 are a different length.
It is a valid question! The 4 needles are all 5DL36, clipped on groove #5. All 4 are clean and completely unscathed. They were taken from a stock carb bank on a '78 GS1000.

In that picture, the needles #2 and #4 were tilted slightly away from the camera, sorry for that. Even with the tilted needles, the pics came out much more readable than I had expected.


Originally Posted by 7moore7
... and myself personally wouldn't use your findings as anything concrete without more info. In reality, we're looking for the effects on a dyno/ in the real world and I may be overly critical, but every time I take something at face value it comes back to bite me
I agree, and am thinking in that direction with the real world.

With the taking something at face value comment, well that is what brought me back to this thread. The face value of the chart has been questioned.



Originally Posted by GTS
I do find it interesting how the D185 seems smaller than the K180.

I thought so at first also, but after really analyzing the setup it became clear. You must look at the BASE of the jets to compare the different sizes. You are looking at the wrong end.



I did my best to eliminate any inconsistency so that the illustration could be read accurately. The needle holder I made is phenolic plate, it is as smooth as plate glass and can be cut and drilled like wood. The needle holes were drilled along a straight line and 3/8"apart. Holes were reamed first, then I lightly smoothed the surface across all 4 holes with 320 grit emery paper. The camera was on a flat surface for all pics and centered on the middle 2 needles. What I should have done differently is used a slightly smaller drill bit from my tap & die kit and could have gotten a much tighter fit on the needles. This would have eliminated the needle tilt.

If anyone is so inclined to measure other jets, I certainly welcome the input! I do not want you all to just believe one guy. Testable repeatable is the game.
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Old 05-30-2012, 02:33 PM
  #34  
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LOL! I was figuring the difference for the appearance in the needle length was 2 and 4 were slightly tilted away. That's kind of what it looked like.

Originally Posted by BeerHunter
I thought so at first also, but after really analyzing the setup it became clear. You must look at the BASE of the jets to compare the different sizes. You are looking at the wrong end.
Actually no I wasn't. I was looking at the shoulder where it tightens down to the carb. That is going to be the reference point. The only other factor we cannot see which is if the metering point in the jet is higher or lower in relation to that surface. It should be the same so that the jets flow the same however that could also be a controlling factor.

Bernoulli's effect and the Venturi effect, essentially the same thing, are constant for any jet you put in there so they are not a factor. The taper, which we've already talked about, would be a controling factor in how the jet flows. This is why when the old school guys would say to just drill the jet out if you needed a bigger size I'd cringe! Yeah it may get more fuel but now if you ever remove it you have a worthless jet as it's markings are inaccurate and it's not going to flow as designed.
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Old 05-30-2012, 03:26 PM
  #35  
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Originally Posted by GTS
Bernoulli's effect and the Venturi effect, essentially the same thing, are constant for any jet you put in there so they are not a factor.
For discussion's sake, can we re-visit this? From air passing through the carb body, I could see that the pressure is consistent for any jet... but combined with hole size and taper, wouldn't the result have a different effect? As in, if for some reason the Venturi effect did not exist, having different hole sizes and tapers would play a much different role. Actually the whole carb wouldn't behave as it was designed, but what I'm thinking is as soon as you change the way the fluids behave, wouldn't the Venturi effect also play a part in what is going on?

I would say initially it's consistent, but that doesn't mean it's not a factor...
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Old 05-30-2012, 04:11 PM
  #36  
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Well it's going to be the same velocity of air going through the carb under the same circumstances. So weather you've got a D or K jet in it the pressures acting on either jet will be the same. The difference is how that jet deals with those pressures by having varying orfice sizes and tapers.
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Old 05-30-2012, 05:40 PM
  #37  
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It kind of sucks when you have someone on your ignore list and then they get quoted....

As for the principles I listed, if you do know anything about them you will also know that changing the angle of the taper into and out of them changes the flow rate.

Also another thing for you guys to ponder.....

Factory Pro: Producers of the EC997 Low Inertia Eddy Current Dynamometer Series and Quality MC performance products

" Unlike other jet companies (dj, rd, keyster), Factory Pro Replica jets, Keihin and Mikuni, follow the original manufacturer's size scale so the Factory Pro Replica jets are interchangeable with original jets - saving a lot of time and improving accuracy for a good tuner."


Though I guess you guys can say Marc doesn't know what he is talking about either....
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Old 05-31-2012, 10:54 AM
  #38  
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Originally Posted by 8541Hawk
It kind of sucks when you have someone on your ignore list and then they get quoted....

As for the principles I listed, if you do know anything about them you will also know that changing the angle of the taper into and out of them changes the flow rate.

Also another thing for you guys to ponder.....

Factory Pro: Producers of the EC997 Low Inertia Eddy Current Dynamometer Series and Quality MC performance products

" Unlike other jet companies (dj, rd, keyster), Factory Pro Replica jets, Keihin and Mikuni, follow the original manufacturer's size scale so the Factory Pro Replica jets are interchangeable with original jets - saving a lot of time and improving accuracy for a good tuner."


Though I guess you guys can say Marc doesn't know what he is talking about either....

Yeah it kind of makes you look silly when you just keep repeating what he just said too. Such as we've talked about the taper of the orifice changing the flow rate several times now but you keep bringing it up like it's something new and hasn't been discussed. Also I've said that DJ makes it harder to tune unless you have all DJ jets which is why the FP jets are easier to use to tune with because they follow the factory jet sizing which you seem to think is a new concept in this thread as well.
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Old 05-31-2012, 06:01 PM
  #39  
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Originally Posted by GTS
LOL! I was figuring the difference for the appearance in the needle length was 2 and 4 were slightly tilted away. That's kind of what it looked like.



Actually no I wasn't. I was looking at the shoulder where it tightens down to the carb. That is going to be the reference point. The only other factor we cannot see which is if the metering point in the jet is higher or lower in relation to that surface. It should be the same so that the jets flow the same however that could also be a controlling factor.

Bernoulli's effect and the Venturi effect, essentially the same thing, are constant for any jet you put in there so they are not a factor. The taper, which we've already talked about, would be a controling factor in how the jet flows. This is why when the old school guys would say to just drill the jet out if you needed a bigger size I'd cringe! Yeah it may get more fuel but now if you ever remove it you have a worthless jet as it's markings are inaccurate and it's not going to flow as designed.
Well, I did in fact gauge the difference between the K and D orifice depth and found no difference. The depth is the same on the inlet end. However, the overall length of the 2 jets is different. The K = 8.04mm and the D = 9.37mm. The D is about 1.33 mm LONGER. This is why it APPEARS that the D185 is almost the same size as the K180 when viewed from the threaded end. The real reference would be the opposite end where the screwdriver slot is located.

Here is a modified picture. The YELLOW lines are valid points of interest. The RED line is not valid because of the different overall jet lengths.


Name:  Jets1Lines.jpg
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I cannot attest to flow rate since I am not smart enough at this point. The chart shows: Hole Size - Keihin # = DJ # = Mikuni #.

I make no claim as to flow rate, and neither does the chart. It states a direct comparison based on orifice diameter ALONE.


Originally Posted by 8541Hawk
It kind of sucks when you have someone on your ignore list and then they get quoted....

....

Though I guess you guys can say Marc doesn't know what he is talking about either....
[/SIZE]

Mark at FactoryPro seems to be a stand-up guy. Many in the SuperHawk community have praised his kit since the beginning. His methods are scientific and totally transparent. He does not attempt to hide anything. I have not heard of anyone question his replica jet sizing, so I am not sure what you are getting at.

If you choose to cover your ears simply because you do not like certain people, then you will never be able to benefit from their contributions. You will, in time, become ignorant and will only hurt yourself.


That said, do you have any information that accurately depicts the differing flow rates of various jets? Simply stating that the effects are different is not helpful. Which flows more? And by how much??
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Old 05-31-2012, 08:35 PM
  #40  
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What's needed is a micrometer or calipers to measure from the base of the threads to the shoulder of the jet that rests against the carb body, like GTS said. The lines drawn from a picture that aren't even really lined up or in perspective (leaning forward and backward) will do more harm than good IMO...

What information are we after here? Or are we just talking... cause it seems we're going in circles...?
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Old 05-31-2012, 10:54 PM
  #41  
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OK so you've said something here that I think is worth noting. For starters neither of the lines on the jets you drew are valid. The line needs to be at the shoulder of the jets where they seat against the carb. That is the one point that is constant as far as the location of the jets in the carb. OK now that being said you said that the depth of the orfice was the same from the inlet side. However the inlet side is taller on the DJ jets so that tells me that the jet orfice is going to be lower in the fuel than the F or K jets. This will certainly make some difference in the amount of fuel that will flow through the jet even if they have the same diameter orfice.
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Old 06-01-2012, 01:17 AM
  #42  
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I apologize for the confusion. My terminology is incorrect. When saying 'inlet side' I was referring to the slot end that is immersed in fuel, and where the fuel enters the main jet from the float bowl.
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Old 06-01-2012, 10:19 AM
  #43  
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Exactly as I interpreted it. So if the flange where the jet seats against the carb to the end where the screw driver goes into is longer then the end of the jet where the screwdriver sits is deeper in the fuel. Now if the orfice is the same depth when measured from that end where the screw driver goes that means the orfice is going to be lower in the fuel as well.
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Old 06-01-2012, 10:38 AM
  #44  
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And actually now that I think about it if the orfice is the same distance in relation to the end of the jet where the screwdriver goes between all the jets then that should be the point of reference on the needles as far as height goes on the needle for determining the orfice size.
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Old 06-01-2012, 04:05 PM
  #45  
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Originally Posted by GTS
And actually now that I think about it if the orfice is the same distance in relation to the end of the jet where the screwdriver goes between all the jets then that should be the point of reference on the needles as far as height goes on the needle for determining the orfice size.
Precisely. That is why I drew the yellow line across the bottom of the jets. It illustrates the even steps among all 4 jets. The line intersects the needle right at the base of each jet. From this one could infer the correlation between the two brands without the need to actually measure the same numbered jets. It is the best I could come up with given what I had to work with.



The needle thickness at the angled yellow line measures 2.09, 2.04, 1.99, 1.94 mm

Orifice inlet depth measured again is 2.65mm.


Name:  JetHeight2.gif
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The line in this picture approximates the orifice inlet.


Jet head is: D 4.36mm K 3.08 mm high.

Jet Overall: D 9.37mm K 8.04 mm

Which would leave the threaded portion about equal between the two.


The outlet diameter of D 185 is 2.00 mm and is the smallest bore size other than the orifices. The inlet is a bit larger on the DJ, and on the K both ends are significantly larger.

And, like you said, the DJ orifice opening is deeper in the float bowl so this could affect flow rate along with all the other variables.

Flow rate? I looked into calculating this but there are at least 2 variables which I really do not know. I am thinking more along the lines of an actual physical flow rate measurement. For this I would probably need 2 jets of the same number from both makers with another pair of a lower number to calculate the flow curve (D185 vs D175 and K185 vs K175).

Am I rambling?
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Old 02-26-2013, 01:30 PM
  #46  
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What happened to this thread? Maybe it got sleepy and passed out but I want to revive it. Heads up you guys and get rowdy!!
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Old 02-26-2013, 02:47 PM
  #47  
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LOL

At the end of the day it does not really matter what markings are on the jet whether it's a Dynojet or Keihin. When tunning our bikes we should stick to the same style (brand) and not mix. We will either go by the seat of our pants and judge if we need to go richer or leaner and go up or down a size accordingly or go by whatever the dynochart reads.

It makes sense for the likes of Dynojet to keep their scales in comparison to other brands a closely guarded secret or even change them from time to time in an attempt to stop them being copied by another company. And besides as has been previously mentioned and from what we are led to believe both style of jets behave in a totally different way. The Keihin being a more straight through bore and the Dynojets being tapered to give venturi effect on the flow rate.

The only reason I can see for wanting a conversion is if someone says they have so and so size Dynojets in thier bike and you want to convert that to the Keihin equivalent to try in ones own bike. But that would not work as they behave in a totally different way and everyone's tuning requirements will be different due to wear and tear, altitude etc.

Saying that it is very interesting trying to work out the differences and how they behave compared to one another. And as for measuring them you would need specialist tools and equiptment for getting any accurate measurements especially when they are tapered. Don't forget even a 1000th of an inch can make a difference when it come to tuning.

(:-})
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Old 02-26-2013, 03:51 PM
  #48  
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Dynojet, Keihin, and Factory Pro all use a taper in the orificeof their jets.

There is no secret algorithm to making a jet. It’s an orifice that allows a given amount offuel or air through to properly mix fuel. To try to make them different in an effort to keep some kind of secretmakes no sense. And to change it fromtime to time would be a kiss of death as those who buy their product and thenneed to re-jet for some reason would be lost and no one would buy their stuffknowing it was going to be even more of a hassle than it already is.

The conversion is 100% relevant as if someone has mistakenlypurchased a Dynojet kit and then needs to re-jet and the local shop doesn’tcarry an assortment of Dynojet jets they are forced to use factory jets andneed to have a clue where to start.
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Old 02-26-2013, 04:14 PM
  #49  
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Jetting crossover chart-jesus_facepalm.jpg
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