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No cold start without a jump. No hot start when hot until cool down a bit...

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Old Sep 19, 2019 | 08:17 AM
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No cold start without a jump. No hot start when hot until cool down a bit...

I've had this Gremlin for a few years now. She will not start when cold without a jump from my truck or a battery booster. Cranks over just fine and has brand new 220cca batter but no fire. Also has a new mosfet r/r. She fires up just fine with the Boost from the jump. Also when the bike is hot it will not start right up it wants to cool down before it will start. And when I do attempt to start it when it is hot kills the battery rather quickly, which again does not happen after it has had a chance to cool down a bit. I got a starter rebuild kit to try next. Like I said I've had this issue for 3 years now and it all started after I brought it to a shop and had new Rings put in it and a new front cylinder head, was kind of a rebuild you could say. This issue was a pain in the rear because I can't just hop on it and go when I would like it to. I have two other bikes with no issues and I hate seeing my hawk in the back of my shop with such an annoying problem. Please help!
Old Sep 19, 2019 | 03:43 PM
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Time to get out the muti-meter and see what is / is not getting power, or is getting power but not operating as intended.
Old Sep 20, 2019 | 03:35 PM
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How old is the battery? Even if pretty new it sounds suspect. Does it almost start when hot or just not want to fire at all. That could be a sidestand switch that grounds out when hot.

I will bet $5 a different battery would solve it. Measure voltage across the battery when off then when running.
Old Sep 21, 2019 | 07:59 AM
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Originally Posted by smokinjoe73
How old is the battery? Even if pretty new it sounds suspect. Does it almost start when hot or just not want to fire at all. That could be a sidestand switch that grounds out when hot.

I will bet $5 a different battery would solve it. Measure voltage across the battery when off then when running.
He said the battery is brand new, but, yeah, that would be my first guess too.
Old Sep 21, 2019 | 12:05 PM
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Master mechanic rule #37. A replacement new part may still be the failure point. Either faulty or failed due to same issue that caused the last part to fail.

You can never rule out a component as the problem even if new.

Same $5 on the battery. New or not. Or at least a connection to it.
Old Sep 21, 2019 | 12:09 PM
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Besides, no start wo a jump kinda says it all. A solid battery would not need help.

Tons of batteries sit forever before sold so only get a surface charge on the plates, they read good voltage but fail under load.
Old Sep 22, 2019 | 03:19 AM
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Any sign of corrosion on the starter motor terminal under the rubber hood?


VTR rusty corroded Starter motor terminal

Last edited by Wicky; Sep 22, 2019 at 03:31 AM.
Old Sep 22, 2019 | 04:16 AM
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Originally Posted by smokinjoe73
How old is the battery? Even if pretty new it sounds suspect. Does it almost start when hot or just not want to fire at all. That could be a sidestand switch that grounds out when hot.

I will bet $5 a different battery would solve it. Measure voltage across the battery when off then when running.
The battery was brand new the end of July. This is the second new battery in 2 years and the problem began 3 years ago. Battery power is great when sitting, running or revving and tests fine everywhere. When it's hot it will turn over but Fades off very quickly like something is sucking life out of it and starts to turn over slower so if I walk away and don't touch it for 15 minutes I'll come back and it will fire up. I like the side stand switch thought I will look into that more, it's been awhile since I've gone around it with a multimeter and that sort of way.
Not starting when cold is what really gets me because I can't just fire it up and go, it's a ridiculous process.
Old Sep 22, 2019 | 04:22 AM
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Originally Posted by Wicky
Any sign of corrosion on the starter motor terminal under the rubber hood?


VTR rusty corroded Starter motor terminal
The connection to my starter looks nothing like that it was what I would consider almost perfect under the boot. As a matter of fact I just took it off to clean the inside of the starter and replace brushes seals and bearings. And again I must say this battery is brand new 2 months ago and lives on a high-quality maintainer. I have other bikes that I've tried switching the batteries out of thinking that that was the possibility and same problem. I have even taken this battery out of my SH and put it in my cbr1000 and everything is happy so I've eliminated the possibility of it solely being the battery.
Old Sep 22, 2019 | 04:25 AM
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Originally Posted by smokinjoe73
How old is the battery? Even if pretty new it sounds suspect. Does it almost start when hot or just not want to fire at all. That could be a sidestand switch that grounds out when hot.

I will bet $5 a different battery would solve it. Measure voltage across the battery when off then when running.
No it does not almost start without a jump it turns over normally but just won't start. If I let it sit in the sun on a 90-degree day and the whole bike heats up it will start without a jump and that's the only time it will do so.
Old Sep 22, 2019 | 04:35 AM
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Originally Posted by smokinjoe73
Besides, no start wo a jump kinda says it all. A solid battery would not need help.

Tons of batteries sit forever before sold so only get a surface charge on the plates, they read good voltage but fail under load.
You see this is why I am confused. It is NOT the battery. I have interchanged this battery with other bikes batteries and vice versa and nothing changes with any of the bikes. I have two other motorcycle battery sitting here on my shop floor that test out just fine and same problem as well in the SH. One When this started 3 years ago was when I picked it up from the shop after a rebuild and they were having the same problem at the shop and had tried different batteries thinking that was the issue then too. So I've been up and down the battery Road for sure. I'm sitting here right now with the multimeter just put it on the SH battery and it tested 13.0. With that being said and it being a 220 cold cranking amp battery yes in theory it should definitely start but it doesn't.
Every little bit helps I just need more input.
Old Sep 22, 2019 | 03:33 PM
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Might I suggest you check resistance in both the (-) and (+) cables. I have had instances such as yours presented, and found that underneath the cable sheathing is nothing but green dusty stuff that used to be copper.

Resistance is futile...
Old Sep 23, 2019 | 04:34 AM
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You could then start thinking about the ignition coils. They & the connections. I have had coils that would work fine cold but over heat and falter terribly. They are easy to swap out to test. See if one cylinder gets hotter than the other to see which coil may be failing.

I agree with the resistance checking. Undue resistance would sap the batteries strength. If you haven't swapped the coils think about getting some from Erik Marquez on here since he sells upgrade kits cheap but are of good quality coil on cap upgrades.

Finally (for now) contemplate if its a heat issue or maybe it runs til warm & causes vapor lock in the tank. Then the "cool down" allows air back in the tank. I have had vapor lock where I had to take out the key while rolling in traffic, open the tank then refire the bike.

You gotta think of all angles.
Old Sep 25, 2019 | 06:07 AM
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Originally Posted by smokinjoe73
You could then start thinking about the ignition coils. They & the connections. I have had coils that would work fine cold but over heat and falter terribly. They are easy to swap out to test. See if one cylinder gets hotter than the other to see which coil may be failing.

I agree with the resistance checking. Undue resistance would sap the batteries strength. If you haven't swapped the coils think about getting some from Erik Marquez on here since he sells upgrade kits cheap but are of good quality coil on cap upgrades.

Finally (for now) contemplate if its a heat issue or maybe it runs til warm & causes vapor lock in the tank. Then the "cool down" allows air back in the tank. I have had vapor lock where I had to take out the key while rolling in traffic, open the tank then refire the bike.

You gotta think of all angles.
Couple of great ideas here to check. Both possibilities mentioned totally make sense. I do have stick coils from an F4i in it. I swapped them in for the stock coils a few years ago. It had the same problem with both types. But a lot of signs have pointed me to a coil issue still. I really feel like there is not enough juice getting to somewhere. I'm going to put the starter back in today and check resistance in positive and negative cables as well as beginning to test my coil output. I must also mention that when it is running it runs absolutely perfect no issues whatsoever. So could I still possibly have a vapor lock issue during a hot start?
This will be solved!
Thank you for the great ideas!
Old Sep 25, 2019 | 12:11 PM
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Yeah vapor lock is just a venting issue. It would act like a symptom of the bike being warmed up but really it just cannot get fuel from the tank. At that point yeah it would run terrible since the carbs run out of gas at different times due to position. So for that even a petcock could be the issue.

On many bikes ive worked on that people bring me. Almost ALL needed me to drain the gas tank to dry and rinse gunk out before doing any other fix since it had dirt or water in the tank. I always install inline fuel filters to prevent future gunk problems.

Last edited by smokinjoe73; Sep 25, 2019 at 03:12 PM.
Old Sep 26, 2019 | 06:54 AM
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Originally Posted by The random
I do have stick coils from an F4i in it.
How were they installed? Are they sealed to the head or just sitting on the plug top?
How were they wired in?
Parts new or used, or even good yesterday are not good today until tested good.
Old Sep 26, 2019 | 08:05 PM
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Yeah, master mechanic rule #38 on not trusting parts new or not.
Old Sep 28, 2019 | 03:51 PM
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Originally Posted by E.Marquez
How were they installed? Are they sealed to the head or just sitting on the plug top?
How were they wired in?
Parts new or used, or even good yesterday are not good today until tested good.
I soldered them in and I created a plug to seal them into the head because otherwise they do not stay down all the way on their own. And I have not tested them since I put them in 3 years ago. The problem stated was present before that the coil swap.
Old Sep 28, 2019 | 03:53 PM
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Originally Posted by smokinjoe73
Yeah vapor lock is just a venting issue. It would act like a symptom of the bike being warmed up but really it just cannot get fuel from the tank. At that point yeah it would run terrible since the carbs run out of gas at different times due to position. So for that even a petcock could be the issue.

On many bikes ive worked on that people bring me. Almost ALL needed me to drain the gas tank to dry and rinse gunk out before doing any other fix since it had dirt or water in the tank. I always install inline fuel filters to prevent future gunk problems.
Yeah vapor lock definitely does not fit the bill.
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