Carb set up
Haha, Marquez, for the sake of discussion, and there's more than likely stuff that I don't know about:
There are definitely levels and types of neglect... bands showing in tires, no headlights, riding angry, not checking brake system, etc. For instance, SmokinJoe would adamantly support adding as many turn signals, lighting systems and horns to the bike as possible, and not doing so is a form of negligent riding. I'd guess that he'd have some level of discomfort riding a stock Honda after building his rolling traffic signal... I'm getting a little off track here. What I mean is that if your brakes aren't working: super dangerous. If your horn isn't working: Less of a big deal. I've never once used mine other than to test if it works. How bad would not syncing the carbs particularly be?
And here's also part of my though process... swapping some pilot jets and shimming the needles will have an effect if the carbs are already sync'd (they may not be), but it's not going to make as big of a difference as adding performance parts or putting carbs from a different bike on. So it's not like it won't run.
I wasn't trying to say not to sync the carbs. And I also pointed out that it is part of the process and should be done as such. I should have added: If you don't have the means or plans to sync them, then don't mess with changing the jets. But I also was under the thought that not syncing them for a time wouldn't be particularly dangerous (again, a properly tuned bike is always safer... not saying that it isn't). Do you think this is a dangerous activity, or just not particularly ideal?
P.S. I'm partially speaking from the idea that the first time I try something like this, it's sometimes easier to brake it down into a couple of steps. One to mod the carbs, one to sync them. Then it's more manageable. Now that I've done it... piece of cake to just pop the hoses on and grab my 7mm socket and fish it into the frame to make any necessary adjustments.
There are definitely levels and types of neglect... bands showing in tires, no headlights, riding angry, not checking brake system, etc. For instance, SmokinJoe would adamantly support adding as many turn signals, lighting systems and horns to the bike as possible, and not doing so is a form of negligent riding. I'd guess that he'd have some level of discomfort riding a stock Honda after building his rolling traffic signal... I'm getting a little off track here. What I mean is that if your brakes aren't working: super dangerous. If your horn isn't working: Less of a big deal. I've never once used mine other than to test if it works. How bad would not syncing the carbs particularly be?
And here's also part of my though process... swapping some pilot jets and shimming the needles will have an effect if the carbs are already sync'd (they may not be), but it's not going to make as big of a difference as adding performance parts or putting carbs from a different bike on. So it's not like it won't run.
I wasn't trying to say not to sync the carbs. And I also pointed out that it is part of the process and should be done as such. I should have added: If you don't have the means or plans to sync them, then don't mess with changing the jets. But I also was under the thought that not syncing them for a time wouldn't be particularly dangerous (again, a properly tuned bike is always safer... not saying that it isn't). Do you think this is a dangerous activity, or just not particularly ideal?
P.S. I'm partially speaking from the idea that the first time I try something like this, it's sometimes easier to brake it down into a couple of steps. One to mod the carbs, one to sync them. Then it's more manageable. Now that I've done it... piece of cake to just pop the hoses on and grab my 7mm socket and fish it into the frame to make any necessary adjustments.
When I am off the bike - that's another story
When I get all the stuff here and complete this maintenance, I'll report back for other noobs.
hi
for bikes being employed on the road, Roger Ditchfield (of Revolution sport within the Britain, for people who are not at home with him) recommends against drilling the additional hole as required the within the DJ kit installation procedure...
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Last edited by Wolverine; Jul 1, 2013 at 02:51 PM.
I know this is an old thread, but thought I'd try this question anyway....
My storm has been running progressively worse recently, so thought I would try this setup. I'm running Rumus Cans and standard air filter.
So I stripped the carbs and found dynojet needles & extra holes on the sliders.
My question is this....if I want to take the bike back to a stock(ish) platform, can I adjust the clip/washers on the needle, to give the same size as the standard ones?
And if so, what notch would it be?
Thanks
My storm has been running progressively worse recently, so thought I would try this setup. I'm running Rumus Cans and standard air filter.
So I stripped the carbs and found dynojet needles & extra holes on the sliders.
My question is this....if I want to take the bike back to a stock(ish) platform, can I adjust the clip/washers on the needle, to give the same size as the standard ones?
And if so, what notch would it be?
Thanks
Well if you have a DJ Kit you probably have DJ main jets which are different in sizing from OEM and Factory Pro.
If you want to avoid alot of tuning you should probably go to Hawk's setup and epoxy the added hole in the slide, I would get the 48 slo's the stock needles and a couple of washers and be done with it, just follow the thread.
If you want to avoid alot of tuning you should probably go to Hawk's setup and epoxy the added hole in the slide, I would get the 48 slo's the stock needles and a couple of washers and be done with it, just follow the thread.
Hi
I have the jets and was ready to do the mod including blocking the holes. But my question really is, can I set the clip on the dynojet needles to the same spec as the standard ones, or am I going to have to source originals?
Cheers
I have the jets and was ready to do the mod including blocking the holes. But my question really is, can I set the clip on the dynojet needles to the same spec as the standard ones, or am I going to have to source originals?
Cheers
Question
I have been reading this for a while now and assembling the parts needed to complete this procedure but have a question that perhaps someone here can answer for me.
I purchased a used set of carbs thinking I could make the upgrades on them and just swap out my stock unit. I found a set on Ebay and (not looking close enough at the pics) found out that they are missing the jet needles. I also noticed the float bowl screws have been changed to Allen Heads so now I'm wondering if the P.O. (not who I bought them from) had done some carb work to them.
I also noticed something that doesn't look right. On the rear carb at the intake area where there are 4 small brass tubes, one looks like it's been altered with something that looks like solder. The hole in the tube is smaller that all the others. Here's a few pics to illustrate.


I checked my manual but can't find these little buggers in there. I'm assuming they are factory installed and not replaceable. Has anyone seem anything like this before and if so, any ideas how it happens and is it fixable?
Any help is greatly appreciated.
I purchased a used set of carbs thinking I could make the upgrades on them and just swap out my stock unit. I found a set on Ebay and (not looking close enough at the pics) found out that they are missing the jet needles. I also noticed the float bowl screws have been changed to Allen Heads so now I'm wondering if the P.O. (not who I bought them from) had done some carb work to them.
I also noticed something that doesn't look right. On the rear carb at the intake area where there are 4 small brass tubes, one looks like it's been altered with something that looks like solder. The hole in the tube is smaller that all the others. Here's a few pics to illustrate.


I checked my manual but can't find these little buggers in there. I'm assuming they are factory installed and not replaceable. Has anyone seem anything like this before and if so, any ideas how it happens and is it fixable?
Any help is greatly appreciated.
Well not having a crystal ball or wayback machine,,, I can only guess...but it looks like those air jets have been modified, as you observed, soldered and then drilled to a different size bleed hole.. And also correct, they are not available as a service part.
Seeing as they are solder i assume they have a smaller then stock hole.. you could try to heat them and use some desolder braid to wick the solder away... Or get come pin drills, find the correct size of the stock bleed jet and then drill through to that size.
Seeing as they are solder i assume they have a smaller then stock hole.. you could try to heat them and use some desolder braid to wick the solder away... Or get come pin drills, find the correct size of the stock bleed jet and then drill through to that size.
Well not having a crystal ball or wayback machine,,, I can only guess...but it looks like those air jets have been modified, as you observed, soldered and then drilled to a different size bleed hole.. And also correct, they are not available as a service part.
Seeing as they are solder i assume they have a smaller then stock hole.. you could try to heat them and use some desolder braid to wick the solder away... Or get come pin drills, find the correct size of the stock bleed jet and then drill through to that size.
Seeing as they are solder i assume they have a smaller then stock hole.. you could try to heat them and use some desolder braid to wick the solder away... Or get come pin drills, find the correct size of the stock bleed jet and then drill through to that size.
I may just keep this carb bank for spares and pull my original ones to modify them since I know they are stock.
Thanks again for your ideas.
Ok, so I have completed the following carb changes:
Filled one lift hole on front slide with epoxy
Changed Pilots to #48
Shimmed front needle .04, rear needle .06
Left stock main jets #175 and #178
Fuel screws turned out 2.25 front, 2.50 rear
New OEM air filter
Other mods include:
D&D slips ons with race baffles
TPS set at about 500
Pair disabled with block off plates and all associated CA smog gear removed
4 deg Factory Timing Advancer
Manual CCT
Fresh spark plugs
Operating at about 3600 ft. of elevation.
I haven't balanced the carbs yet but do have them set up to do it. While the carbs were off, I added the necessary vacuum tubes (equal lengths) and a tee off the petcock hose. Since it was a CA bike, I already had the boost joint on the front. Both hoses have been capped off.
When I initially started the bike, I did have to dial up the idle screw to get it to read around 1200 rpm off the bike's tach.
I took it out for a test ride and found that while I have lost some top end speed, it seems a lot smoother throughout the rev range.
I'm wondering if balancing the carbs will help out with the top end or just smooth out the entire range.
From what I've read, it's the main jets that are responsible for top end (7.5K up to red line) performance so I'm wondering if I need to change them out.
If there's something I missing here or if there are any other ideas, I'm open to hearing them.
Thanks!
Filled one lift hole on front slide with epoxy
Changed Pilots to #48
Shimmed front needle .04, rear needle .06
Left stock main jets #175 and #178
Fuel screws turned out 2.25 front, 2.50 rear
New OEM air filter
Other mods include:
D&D slips ons with race baffles
TPS set at about 500
Pair disabled with block off plates and all associated CA smog gear removed
4 deg Factory Timing Advancer
Manual CCT
Fresh spark plugs
Operating at about 3600 ft. of elevation.
I haven't balanced the carbs yet but do have them set up to do it. While the carbs were off, I added the necessary vacuum tubes (equal lengths) and a tee off the petcock hose. Since it was a CA bike, I already had the boost joint on the front. Both hoses have been capped off.
When I initially started the bike, I did have to dial up the idle screw to get it to read around 1200 rpm off the bike's tach.
I took it out for a test ride and found that while I have lost some top end speed, it seems a lot smoother throughout the rev range.
I'm wondering if balancing the carbs will help out with the top end or just smooth out the entire range.
From what I've read, it's the main jets that are responsible for top end (7.5K up to red line) performance so I'm wondering if I need to change them out.
If there's something I missing here or if there are any other ideas, I'm open to hearing them.
Thanks!
ode to flying low
perception is a slippery slope on which the seat of your pants slides
scientific measurement is the only way to know
a smoother torque curve may seem like a loss of top end.
do you mean miles per hour or acceleration
use of a dyno and sniffer to reach a fair bit above stoichiometric perfection is where the beast likes it. Read the plugs after a proper chop and don't forget to read the electrode, insulator AND ground. If in doubt, they have said for over 100 years "run fat run longer"
Temps should be monitored including the header with one of them fancy hand held infra-red digital thermometers that the Chinese make so cheap and have a cool laser (an IR 12:1 spot ratio is had for $30)
time 50 to 100 with a gps, its so easy
keep track of elevation, dew point, ambient, coolant & fuel temps, relative humidity, fuel quality and octane (stock motors can tolerate pure 87 but may prefer 89 e-10 God forbid e-15)
FR kits with 2 bungs run under 250 are 12v and fit in a tank bag
O' he sayeth from high winged wonder with nay only one prop so keenly aware of surely fowl consequences if it stops
perception is a slippery slope on which the seat of your pants slides
scientific measurement is the only way to know
a smoother torque curve may seem like a loss of top end.
do you mean miles per hour or acceleration
use of a dyno and sniffer to reach a fair bit above stoichiometric perfection is where the beast likes it. Read the plugs after a proper chop and don't forget to read the electrode, insulator AND ground. If in doubt, they have said for over 100 years "run fat run longer"
Temps should be monitored including the header with one of them fancy hand held infra-red digital thermometers that the Chinese make so cheap and have a cool laser (an IR 12:1 spot ratio is had for $30)
time 50 to 100 with a gps, its so easy
keep track of elevation, dew point, ambient, coolant & fuel temps, relative humidity, fuel quality and octane (stock motors can tolerate pure 87 but may prefer 89 e-10 God forbid e-15)
FR kits with 2 bungs run under 250 are 12v and fit in a tank bag
O' he sayeth from high winged wonder with nay only one prop so keenly aware of surely fowl consequences if it stops
Ok, so I have completed the following carb changes:
Filled one lift hole on front slide with epoxy
Changed Pilots to #48
Shimmed front needle .04, rear needle .06
Left stock main jets #175 and #178
Fuel screws turned out 2.25 front, 2.50 rear
New OEM air filter
Other mods include:
D&D slips ons with race baffles
TPS set at about 500
Pair disabled with block off plates and all associated CA smog gear removed
4 deg Factory Timing Advancer
Manual CCT
Fresh spark plugs
Operating at about 3600 ft. of elevation.
I haven't balanced the carbs yet but do have them set up to do it. While the carbs were off, I added the necessary vacuum tubes (equal lengths) and a tee off the petcock hose. Since it was a CA bike, I already had the boost joint on the front. Both hoses have been capped off.
When I initially started the bike, I did have to dial up the idle screw to get it to read around 1200 rpm off the bike's tach.
I took it out for a test ride and found that while I have lost some top end speed, it seems a lot smoother throughout the rev range.
I'm wondering if balancing the carbs will help out with the top end or just smooth out the entire range.
From what I've read, it's the main jets that are responsible for top end (7.5K up to red line) performance so I'm wondering if I need to change them out.
If there's something I missing here or if there are any other ideas, I'm open to hearing them.
Thanks!
Filled one lift hole on front slide with epoxy
Changed Pilots to #48
Shimmed front needle .04, rear needle .06
Left stock main jets #175 and #178
Fuel screws turned out 2.25 front, 2.50 rear
New OEM air filter
Other mods include:
D&D slips ons with race baffles
TPS set at about 500
Pair disabled with block off plates and all associated CA smog gear removed
4 deg Factory Timing Advancer
Manual CCT
Fresh spark plugs
Operating at about 3600 ft. of elevation.
I haven't balanced the carbs yet but do have them set up to do it. While the carbs were off, I added the necessary vacuum tubes (equal lengths) and a tee off the petcock hose. Since it was a CA bike, I already had the boost joint on the front. Both hoses have been capped off.
When I initially started the bike, I did have to dial up the idle screw to get it to read around 1200 rpm off the bike's tach.
I took it out for a test ride and found that while I have lost some top end speed, it seems a lot smoother throughout the rev range.
I'm wondering if balancing the carbs will help out with the top end or just smooth out the entire range.
From what I've read, it's the main jets that are responsible for top end (7.5K up to red line) performance so I'm wondering if I need to change them out.
If there's something I missing here or if there are any other ideas, I'm open to hearing them.
Thanks!
Last edited by skokievtr; Aug 15, 2013 at 07:10 PM.
To do a plug chop you need to be at the appropriate revs and throttle opening. So in your case with the top end, you will need a long stretch of clear road, run at those speeds for a few minutes, switch the engine off and coast to a stop and remove the plugs. You will then get an accurate reading for that area of carburettion (is that a word
) you are checking. Alos be aware the the newer Irridium style plugs are not as accurate to read as the older conventional plugs.
One more thing, if you change the size of the mains then this will have an affect on your needle heights, so you will have to find an even balance between the two. TBH if you put larger mains in you may find yourself better off getting an aftermarket jet kit as you may find yourself having to go the other way on the needles and lean them off more than they can go.
And do a carb sync after any carb adjustments as this will affect things.
Oh and what happened to the solder as that is on the main air bleed. So was this all removed successfully and cleaned out thoroughly so no blockages within it. This will affect your main jet.
(:-})
) you are checking. Alos be aware the the newer Irridium style plugs are not as accurate to read as the older conventional plugs.One more thing, if you change the size of the mains then this will have an affect on your needle heights, so you will have to find an even balance between the two. TBH if you put larger mains in you may find yourself better off getting an aftermarket jet kit as you may find yourself having to go the other way on the needles and lean them off more than they can go.
And do a carb sync after any carb adjustments as this will affect things.
Oh and what happened to the solder as that is on the main air bleed. So was this all removed successfully and cleaned out thoroughly so no blockages within it. This will affect your main jet.
(:-})
Ok so I have read this thread and cut and pasted and then printed out what I thought was the important parts then read it again and this is what I think will work for my bike please let me know if I am accurate with this formula. I have 2 extra sets of carbs for parts but I have not taken them apart yet. Hoping to find stock parts inside when I take them apart. Then use the dyno run that I included to set the jetting. It runs rich right now as I have 3 holes in the slides with the DynoJet carb kit that is installed on the carbs. I plan to set up the carbs without taking anything off of the existing carbs.
·Air Filter - BMC Street replacing the existing K&N filter.
· Mr. Honda Velocity Stacks.
· One hole modification for the front and rear slides.
· Shim stock needles and springs front .030 and rear .40.
· Should I run the Emulsion tube stock setup of different front and rear or both rears?
· Jetting F-185 R-190 “look at dyno run below will use Jardine slip-ons and 4 deg timing advance”.
· 48 pilot jets.
https://www.superhawkforum.com/forum...g-dyno-run-jpg
·Air Filter - BMC Street replacing the existing K&N filter.
· Mr. Honda Velocity Stacks.
· One hole modification for the front and rear slides.
· Shim stock needles and springs front .030 and rear .40.
· Should I run the Emulsion tube stock setup of different front and rear or both rears?
· Jetting F-185 R-190 “look at dyno run below will use Jardine slip-ons and 4 deg timing advance”.
· 48 pilot jets.
https://www.superhawkforum.com/forum...g-dyno-run-jpg
I agree, after putting Dr Honda stacks, I went one size down to 178 and 180. Paper filter. With cotton filter, 180 and 182 should be fine.
IMO change for BMC instead of KN won´t make much difference, they are almost the same. Paper filter does better job.
IMO change for BMC instead of KN won´t make much difference, they are almost the same. Paper filter does better job.
I did get a chance to balance the carbs so that's done now. The hardest part was reaching inside the frame to get to the screw. Tried the 1/4" ratchet, 1.5" extension and 7mm socket but it was a bit tough to get in there to adjust without pressing the whole assembly and increasing the revs.
I ended up using a 90 deg fuel mixture screw driver to make the adjustment. Having the two lines already plumbed in makes it really nice.
hi guys i just remove my carbs and setting up to do some mods. where i can find some jets since jetsrus.com is a little complicated because im not from the us. And whats the tricks for the Fuel Mixture Screws because mind are in d shape.. i read that some had grind them to use a flat screw driver but mind are deep and not moving since i dont have the tool... thks
The jets are standard Keihin series 21, so you can try local places too. I've had good luck at dirt bike shops in my area. So for example, you'll need Keihin series 21 #48 pilots.
When I ground the flat head screws, I had to grind into the aluminum body a little bit to reach the fuel screws. I used a dremel with a small cutting disc.
When I ground the flat head screws, I had to grind into the aluminum body a little bit to reach the fuel screws. I used a dremel with a small cutting disc.
Either back them out with a small flat blade screwdriver against the flat side of the D or or use a fine set of needle nose pliers. I got both of mine out without buggering the carb bodies.
I've been seeing some VTR's come through my shop lately that have really rich low-mid jetting. The owner's are stating they have used this thread to jet the bikes.
I have never seen a VTR that requires #48 pilot jets. Every one that I have tuned has used either #45 (stock) or even #42. That's not to say there isn't a bike out there that needs #48's, the important thing to rememer is not to jet because a forum thread tells you to! If your bike is rich - lean it. If it is lean - richen it. Do not just throw in a jet blindly, make sure you are going in the direction your engine needs.
I have never seen a VTR that requires #48 pilot jets. Every one that I have tuned has used either #45 (stock) or even #42. That's not to say there isn't a bike out there that needs #48's, the important thing to rememer is not to jet because a forum thread tells you to! If your bike is rich - lean it. If it is lean - richen it. Do not just throw in a jet blindly, make sure you are going in the direction your engine needs.
I've been seeing some VTR's come through my shop lately that have really rich low-mid jetting. The owner's are stating they have used this thread to jet the bikes.
I have never seen a VTR that requires #48 pilot jets. Every one that I have tuned has used either #45 (stock) or even #42. That's not to say there isn't a bike out there that needs #48's, the important thing to rememer is not to jet because a forum thread tells you to! If your bike is rich - lean it. If it is lean - richen it. Do not just throw in a jet blindly, make sure you are going in the direction your engine needs.
I have never seen a VTR that requires #48 pilot jets. Every one that I have tuned has used either #45 (stock) or even #42. That's not to say there isn't a bike out there that needs #48's, the important thing to rememer is not to jet because a forum thread tells you to! If your bike is rich - lean it. If it is lean - richen it. Do not just throw in a jet blindly, make sure you are going in the direction your engine needs.
good to know.. my bike is lean after some mods so im gonna tune it anyway...make sense since after airbox mod + exhaust there surging from 4500 and up so the low end seem lean but not that much...whats your opinion about the one hole on the cover on the front needle for the front...
Ok so my carbs are apart and this is what I have to chose from to run or get some new parts Is there a air/fuel screw that is already slotted or just slot the Honda ones I all ready have one new one part # 16016-MAS-640
- 4 - Slides I plunged one hole on all 4 of them.
- 1 - Set of Dr Honda stacks
- 1 - K&N Air Filter
- 1 - BMC Street Air Filter
- 4 - Stock springs
- 2 - stock needles
- 2 - DJ needles
- 1 - ftg or ptg usa 50k jet
- 2 - 45s jets
- 1 - 48s jet
- 2 - Honda 175
- 2 - Honda 178
- 1 - Factory pro 182
- 1 - Factory pro 180
- 1 - DJ 170
- 1 - DJ 175
- 1 - DJ 180
- BMC Street Filter
- MR Honda Stacks
- Factory Springs
- Shim stock needles front .030 and rear .40.
- 1 air hole slides
- can I use the 45s or should I get another 48s jet
- Honda 175 front
- Honda 178 rear
Last edited by Stumpy; Sep 27, 2013 at 01:31 PM.
Ok so my carbs are apart and this is what I have to chose from to run or get some new parts Is there a air/fuel screw that is already slotted or just slot the Honda ones I all ready have one new one part # 16016-MAS-640
- 4 - Slides I plunged one hole on all 4 of them.
- 1 - Set of Dr Honda stacks
- 1 - K&N Air Filter
- 1 - BMC Street Air Filter
- 4 - Stock springs
- 2 - stock needles
- 2 - DJ needles
- 1 - ftg or ptg usa 50k jet
- 2 - 45s jets
- 1 - 48s jet
- 2 - Honda 175
- 2 - Honda 178
- 1 - Factory pro 182
- 1 - Factory pro 180
- 1 - DJ 170
- 1 - DJ 175
- 1 - DJ 180
- BMC Street Filter
- MR Honda Stacks
- Factory Springs
- Shim stock needles front .030 and rear .40.
- 1 air hole slides
- can I use the 45s or should I get another 48s jet
- Honda 175 front
- Honda 178 rear
One more thing. I made a plug or baffle to fit in the right side Jardine can tip and it I think it makes the over all throttle response better, too.
If it were my bike, and based on my personal experience, I would start with exactly what you have listed. You can play with the fuel mixture screws to see if going richer helps... if it does you may jump up to 48's. I can get 45's to work well with mine (48's don't pass emissions, so I've switched back and forth) and some people find they work better than Mike's suggested baseline.



