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Manifold restrictors

Old Nov 3, 2007 | 01:27 AM
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Question Manifold restrictors

Can anybody give me an explanation for the restrictors on the inlet manifolds. I realise most people have them removed under the impression that this will allow a better/more air flow giving better power/torque/response. But the Honda engineers are not fools. These things are there for a reason. I feel the restrictors have a lot to do with low speed idling smootness and midrange response. They must also have a big impact on the turbulance of the a/f mixture at WOT therefore being very important for efficient combustion. Any opinions/advice gratefully received.

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Old Nov 3, 2007 | 03:10 AM
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Originally Posted by Reb
Can anybody give me an explanation for the restrictors on the inlet manifolds. I realise most people have them removed under the impression that this will allow a better/more air flow giving better power/torque/response. But the Honda engineers are not fools. These things are there for a reason. I feel the restrictors have a lot to do with low speed idling smootness and midrange response. They must also have a big impact on the turbulance of the a/f mixture at WOT therefore being very important for efficient combustion. Any opinions/advice gratefully received.

Cheers, Reb.
Are you talking about a US version or a Euro bike? The Euro bikes had restrictors installed to limit HP to meet one of their standards the US bikes don't have any restrictors in the intakes.
Old Nov 3, 2007 | 03:40 AM
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This is the Australian bike. Dont know if its the same as the Euro version, but as far as I know our bikes dont have a lot of the pollution crap the US bikes came out with. In standard form the Firestorm sold in Australia had approx 100hp. The restrictors on my bike would cover about 10% on the intake manifold area.

Cheers, Reb.
Old Nov 3, 2007 | 07:42 AM
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Are you referring to items 6 & 7? Or number 8?

http://www.ronayers.com/fiche/200_03...ir_cleaner.bmp
Old Nov 3, 2007 | 09:15 AM
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Indeed...be precise. I removed the center divider in #8 and took out #9 completely. I run a K&N from PO and "Factory" jet kit/2Bros carbon cans, and I put long intake funnels on both front and rear. Great idle...at 900 or so. Wonderful midrange torque and response, and more OOOPH all the way up. I DO have a lot of intake noise now though....especially on decel....BAHWWWAAAAUUUUGGHHHHH. I then slapped in a 4 degree timing advancer (mine's a 98) and get even MORE grunt and response from the bottom up. TPS is at 485.
YMMV
Old Nov 3, 2007 | 09:16 AM
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oh...speaking of mileage.....I'm lucky if I see 29mpg......
Old Nov 3, 2007 | 11:48 AM
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Originally Posted by superbling
Are you referring to items 6 & 7? Or number 8?

http://www.ronayers.com/fiche/200_03...ir_cleaner.bmp
Actually I believe he is refering to the metal band that is in the carb insultors. Euro bikes were limited to 100hp by having a restrictors installed in them instead of the smaller stops that are installed in the US version. This might have changed in the later models as the HP rating went down a little bit after the first few years of production.
Old Nov 3, 2007 | 11:49 AM
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Originally Posted by Reb
This is the Australian bike. Dont know if its the same as the Euro version, but as far as I know our bikes dont have a lot of the pollution crap the US bikes came out with. In standard form the Firestorm sold in Australia had approx 100hp. The restrictors on my bike would cover about 10% on the intake manifold area.

Cheers, Reb.
The US bikes were rated at 105 hp the first couple of years so the restrictor were to meet the 100hp Euro standard.
Old Nov 3, 2007 | 12:56 PM
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In France they have a 100hp limit, in Italy, no hp limit, trust me it's fun driving there
Old Nov 3, 2007 | 02:19 PM
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Yup, Euro bikes commonly have a metal plate with a "D" shaped hole instead of the metal band, to keep them at 100 hp...

And yes... removing that plate completely screws up the carb setup royaly... This has been tested extensively on the Swedish forum... much smarter to replace the rubbers with unrestricted ones or to file the plate...

Last edited by Tweety; Nov 3, 2007 at 02:22 PM.
Old Nov 3, 2007 | 04:14 PM
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Thumbs up

Thanks for the info. I had replaced mine with a home made version when I was playing around with the jetting just to see what would happen. Did'nt notice any difference in top end, but idling was smoother and I felt the motor was a little slower in coming on when cracked wide open in 4th, 5th, 6th. Still had good power, just a fraction slower in making it.
I will be looking for an unrestricted set of rubbers on ebay.
Cheers, Reb.
Old Mar 7, 2010 | 01:48 AM
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I have an Aus bike and have seem them in there and have thaught of fileing the D out.. Has any1 done this to a stock bike. And i mean stock, no pipes, no jet, no filters nothing? What results did everyone get?
Old Apr 13, 2013 | 11:24 PM
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Originally Posted by redman
Indeed...be precise. I removed the center divider in #8 and took out #9 completely. I run a K&N from PO and "Factory" jet kit/2Bros carbon cans, and I put long intake funnels on both front and rear. Great idle...at 900 or so. Wonderful midrange torque and response, and more OOOPH all the way up. I DO have a lot of intake noise now though....especially on decel....BAHWWWAAAAUUUUGGHHHHH. I then slapped in a 4 degree timing advancer (mine's a 98) and get even MORE grunt and response from the bottom up. TPS is at 485.
YMMV
Been looking for quoted sucess stories like these to build my one mods on.. cheers for posting.
Old Apr 14, 2013 | 12:45 AM
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In the UK those D shape restrictors where not introduced until 2001 when the upgraded models with the 19L tank, different dash and some other upgrades came out. As part of the, for want of a better word, upgrades. The PAIR system and those restrictors where introduced.

(:-})
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