VFR tank mod in progress
#31
Last edited by Malice; 05-01-2011 at 07:30 AM.
#33
Just a thought.... but why not just lay some fiberglass in the bottom of the tank to get a perfect "maxed out" airbox shape for the lid. Then chop off the top portion of the airbox lid and "glue" the shaped fiberglass to the airbox lid flange... now you can use this cobbled part for making a mold, and then a 1 piece custom fiberglass airbox top that fits the airbox perfectly and the tank. Yes it's a bit of work, but in the end, you'd have a perfect part that fits, and would be perfectly sealed off.
Plus... you could probably make a bunch of them real cheap and sell them to the other forum members to recoup some of your time and expenses!!!!
J.
Plus... you could probably make a bunch of them real cheap and sell them to the other forum members to recoup some of your time and expenses!!!!
J.
#35
Last edited by Malice; 05-01-2011 at 07:30 AM.
#36
tool & die making
In the 1960's into the 70's, aerospace "tool & die" guys who referred to themselves as mold makers could do anything. We were into composites of primarily thermoset (due to heat) monomers, copolymers, all sorts of fibers and fillers, honey combs, foam board, aluminum, titanium, anyway you could make it work. But we made the molds and mandrels and the machines (including heated presses, ovens, autoclaves, ovens & ovens & expanding silicone molded blocks, vacuum bagging of course, etc) to use everything because no one had done it before. Now with surface measuring and integrate CADCAM positioning the young engineers have lost the skills to develop the materials and processes by hand. Scary for me that I remember how to do it like second nature but can't remember what I did yesterday. Red & Green plaster, molding clay, profile templates for screeding equaled flawless craftsmanship with just calipers, straightedges and a good eye. Then came mainframes, ultrasonic and lasers, and finally PC's, and mold making was never the same.
Just a thought.... but why not just lay some fiberglass in the bottom of the tank to get a perfect "maxed out" airbox shape for the lid. Then chop off the top portion of the airbox lid and "glue" the shaped fiberglass to the airbox lid flange... now you can use this cobbled part for making a mold, and then a 1 piece custom fiberglass airbox top that fits the airbox perfectly and the tank. Yes it's a bit of work, but in the end, you'd have a perfect part that fits, and would be perfectly sealed off.
Plus... you could probably make a bunch of them real cheap and sell them to the other forum members to recoup some of your time and expenses!!!!
J.
Plus... you could probably make a bunch of them real cheap and sell them to the other forum members to recoup some of your time and expenses!!!!
J.
#37
Clay is the way I'd go, but the point was to use the tank if possible, and since it worked no need to do much else. If a working airbox was desired, I'd trim it like I did, then pack clay above and beyond the size needed on the exposed areas of the filter, then moosh the tank down. You'd get the exact shape. Take that when dry, plaster mold it, then when THAT is dry, fiberglass in the mold.
At that point if you threw in the fabricated rear tank mount, you could have full on VFR tank conversion kits Just don't think enough folks are out there looking to do it to justify the time it would take.
At that point if you threw in the fabricated rear tank mount, you could have full on VFR tank conversion kits Just don't think enough folks are out there looking to do it to justify the time it would take.
#38
Just ran the numbers on the first fill up. Went 165 miles doing a mix of back curvey roads and freeway before the low light came on. Went another 12 miles, and put in 4.7 gallons on 177 miles. Should have about a gallon left at that point.
MPG is 37.5, with a tank run down to fumes I should get just over 200 miles, and if its strictly freeway I bet I get another 15 or so on top of that
MPG is 37.5, with a tank run down to fumes I should get just over 200 miles, and if its strictly freeway I bet I get another 15 or so on top of that
#40
#42
It's only about ten more pounds with a full tank and once you get down to 4.2 gal. the weight is about the same.
The only time I drag my knee is when I'm crashing...........
I can't tuck in because I always run tankbag.
Kai Ju
#43
Thats why I only added a 1.1 gallons or so when I raised the top of the OE VTR tank rather that mod a VFR tank. It almost looks the same but about 1.5" taller in back so you can tuck-in or lean on a tank bag. Only gave me another 40 miles or so though but is lighter including the tank. On remote trips I still carry 1 or 2 camp stove 1.3L gas bottles.
#47
$150 and photos attached of the better one. It's got some paint dings on the
front and a small ding on the left side. It will probably be $20 or $30 to
ship.
From the source, not my tank, person in SO CAL.
If your interested I can send you the pics and emale
#48
Kai Ju
#51
#54
oh .. doh , forgot , we had a 98 800 carbed model vfr for a year , i sold one a while ago but never thought to have a look , but my next project im putting parts together for at the moment is tuned and looking at the monster valve on the vtr im guessin it could be a bad idea to gamble it would flow enough fuel (vfr valve )
really dont mean to ask stupid questions (i really should know better) but will the unit for the injection in the vfr tank work with a non injection system , (my bike has a fuel pump fitted )
tidy looking work there kai ju
thanks
#55
oh .. doh , forgot , we had a 98 800 carbed model vfr for a year , i sold one a while ago but never thought to have a look , but my next project im putting parts together for at the moment is tuned and looking at the monster valve on the vtr im guessin it could be a bad idea to gamble it would flow enough fuel (vfr valve )
really dont mean to ask stupid questions (i really should know better) but will the unit for the injection in the vfr tank work with a non injection system , (my bike has a fuel pump fitted )
tidy looking work there kai ju
thanks
really dont mean to ask stupid questions (i really should know better) but will the unit for the injection in the vfr tank work with a non injection system , (my bike has a fuel pump fitted )
tidy looking work there kai ju
thanks
As far as the size of the VFR fuel valve is concerned, remember that the max amount of fuel it has to flow is what the mainjets and pilot jets need at full throttle, no more.
BTW, thanks for the compliment. Here is another shot that also shows the rear tank mount and how the seat hooks in.
Kai Ju
#56
The fuel injection pump will not work on a carb because the max pressure for a carb equipped system pump is 3-4 psi, while a fuel injection pump puts out about 50psi.
As far as the size of the VFR fuel valve is concerned, remember that the max amount of fuel it has to flow is what the mainjets and pilot jets need at full throttle, no more.
BTW, thanks for the compliment. Here is another shot that also shows the rear tank mount and how the seat hooks in.
Kai Ju
As far as the size of the VFR fuel valve is concerned, remember that the max amount of fuel it has to flow is what the mainjets and pilot jets need at full throttle, no more.
BTW, thanks for the compliment. Here is another shot that also shows the rear tank mount and how the seat hooks in.
Kai Ju
#59
#60