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Case covers

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Old 09-09-2009, 12:52 AM
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Case covers

Alright, I did a search and came up with nothing. I want to remove my case covers to finish cleaning up road rash from before I got the bike and possibly make some molds. My question is, what do I really need to look out for during disassembly and reassembly. Any special tools required or anything for reassembly? I've never removed the covers on any bike so I don't know what all is inside them.
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HURT FROM DEPAKOTE

Last edited by Malice; 05-01-2011 at 07:44 AM.
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Old 09-09-2009, 04:16 AM
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Well the first thing you should get is a manual. My Haynes is pretty good. What do you need? Going by memory from the last time I removed the clutch cover...A ratchet, some sockets, a rubber mallet to tap it loose if it sticks a little. Probably a good idea to label the bolts since some are different lengths. Don't lose any of the little dowels. You'll need a new gasket. Clean off the old real well of course. I also like to dab a little hondabond ht to help hold the gasket in place during reassembly. Alternator cover is also pretty straighforward. I don't remember anything flying out at me with either one. Forgive me if I miss anything I've been up all night. There are lots of good mechanics on here better than me so I'm sure they'll chime in. Hope this helps.

Last edited by captainchaos; 09-09-2009 at 04:18 AM.
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