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Turbo Cage Build

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Old 05-09-2011, 11:53 AM
  #31  
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Let's Play "Name this part"!

Okay, can anybody know what this part is or what it does?

Hint: all turbo cars have one
Attached Thumbnails Turbo Cage Build-stock-wg-6psi-spring.jpg  
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Old 05-09-2011, 01:30 PM
  #32  
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Looks like a goofy waste gate.
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Old 05-09-2011, 01:50 PM
  #33  
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It is goofy looking if you compare it to the Tail WGs, but works fine so I'll save that $500 for something else

It has a 6 lb spring in it, so I can use an electronic boost control to dial it up!
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Old 05-10-2011, 06:28 AM
  #34  
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Waste Gate

Here's what the purdy one looks like
Attached Thumbnails Turbo Cage Build-tial-wg.jpg  
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Old 05-10-2011, 07:03 AM
  #35  
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What size turbo you going to run? BB or journal
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Old 05-10-2011, 07:22 AM
  #36  
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Originally Posted by zmaniv
What size turbo you going to run? BB or journal
Garrett Ball Brg GT35R is what I'm looking at cuz it's good for 400-600 ponies

TurboByGarrett.com - Catalog
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Old 05-10-2011, 08:23 AM
  #37  
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Originally Posted by FL02SupaHawk996
Garrett Ball Brg GT35R is what I'm looking at cuz it's good for 400-600 ponies

TurboByGarrett.com - Catalog
Does that come standard with the compressor inlet anti surge ports or is that an option. BB great choice for that should spool quicker than even a 50 trim.
Forced performance put up a white page on oil recommendations for my motor 4g63 maybe you could leverage some of their data for a choice oil for your new toy
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Old 05-10-2011, 08:44 AM
  #38  
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Originally Posted by zmaniv
Does that come standard with the compressor inlet anti surge ports or is that an option. BB great choice for that should spool quicker than even a 50 trim.
Forced performance put up a white page on oil recommendations for my motor 4g63 maybe you could leverage some of their data for a choice oil for your new toy
anti surge housing is a $69.00 option and prolly worth every penny as insurance

as far as oil, I'll be running straight KY jelly in this one cuz the ladies will be chasing me down the road
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Old 05-18-2011, 10:03 AM
  #39  
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Up on jack stands

Last night I got her up on jack stands and started accessing the brakes. Looks like I'll need new pads for all 4 corners and rotors turned. I'm thinking SS brake lines are in order too...

Maybe I'll go crazy and powder coat the calipers...maybe not
Attached Thumbnails Turbo Cage Build-jack-stands-right-side2.jpg   Turbo Cage Build-jack-stands-rear-end.jpg  
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Old 05-19-2011, 10:46 AM
  #40  
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Heads

Here's a pic of the heads after they were skinned in preparation for fire rings
Attached Thumbnails Turbo Cage Build-heads-skimmed.jpg   Turbo Cage Build-heads-skimmed2.jpg  
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Old 05-19-2011, 11:29 AM
  #41  
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Originally Posted by FL02SupaHawk996
Last night I got her up on jack stands and started accessing the brakes. Looks like I'll need new pads for all 4 corners and rotors turned. I'm thinking SS brake lines are in order too...

Maybe I'll go crazy and powder coat the calipers...maybe not
always looks nice. I'd be more interested in replacing/updating all the suspension bushings. what does it have for suspension now or all stock? is the car pretty original?
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Old 05-19-2011, 11:41 AM
  #42  
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Originally Posted by cliby
always looks nice. I'd be more interested in replacing/updating all the suspension bushings. what does it have for suspension now or all stock? is the car pretty original?
I agree and yes it's mostly original with Bilsteins on all 4 corners.

I'm starting with the hubs and brakes and will work my way through it slowly but surly
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Old 05-23-2011, 08:02 AM
  #43  
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dropped front end

I made more progress this weekend rebuilding brakes & front end
Attached Thumbnails Turbo Cage Build-front-end.jpg   Turbo Cage Build-front-end2.jpg  
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Old 05-23-2011, 08:05 AM
  #44  
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struts

replacing strut inserts, brgs, ball joints, discs, pads, top plate, boots, etc...should be as tight as new when I'm done
Attached Thumbnails Turbo Cage Build-struts.jpg   Turbo Cage Build-struts2.jpg  
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Old 05-23-2011, 08:06 AM
  #45  
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Bigger Torsion Bars

The stock Tbars were 19mm thick and the new ones are 23mm
Attached Thumbnails Turbo Cage Build-tbars.jpg  
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Old 05-28-2011, 08:00 PM
  #46  
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Rods Torqued

APR rod bolts torqued using a stretch gauge
Attached Thumbnails Turbo Cage Build-rods-torqued.jpg  
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Old 05-31-2011, 07:52 AM
  #47  
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crank fit test

while waiting for a couple of parts I fit tested the crank & intermediate shaft in the right side case and fixin to start on the heads
Attached Thumbnails Turbo Cage Build-crank-fit-test.jpg   Turbo Cage Build-head-assembled.jpg   Turbo Cage Build-exh-valve.jpg   Turbo Cage Build-int-valve.jpg  

Last edited by FL02SupaHawk996; 05-31-2011 at 07:55 AM. Reason: added pics
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Old 06-02-2011, 08:56 AM
  #48  
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Heads getting assembled

2 heads down and 4 more to go...if I were building a SH I'd be done with the heads by now!

here's two tricks that my help when you're building up your heads:

1- put some assembly lube on the valve stem in the keeper groves so when you get a keeper on the stem it will stay and not fall off when you hit it with the second keeper

2- put some Dow Corning pure silicone grease on the valve stem seal to insure a nice seal. I use the end of a fat sharpie to dip in the grease then run it around in the seal. She'll be air/oil tight fosho then
RC
Attached Thumbnails Turbo Cage Build-heads-assembled.jpg  
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Old 06-02-2011, 10:08 AM
  #49  
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I've been watching this since you posted the thread. These Boxer engines sure are interesting. I have never opened one up or even worked on one, so it's cool watching this one being built. Looking good so far man!
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Old 06-02-2011, 10:17 AM
  #50  
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Originally Posted by CruxGNZ
I've been watching this since you posted the thread. These Boxer engines sure are interesting. I have never opened one up or even worked on one, so it's cool watching this one being built. Looking good so far man!
Thanks & I'll be makin more headway once a get some more parts in. I'll keep the pics coming even if it takes me a year to restore this baby. Come to think of it 12 months would be a record for me...just ask anybody here that followed my last build

https://www.superhawkforum.com/forum...stage-i-17262/
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Old 06-03-2011, 05:43 PM
  #51  
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Movin on...heads done ring gaps next

Tonight I got 3 slugs ringed and using a gapless ring in the second CR groove to improve the seal...
Attached Thumbnails Turbo Cage Build-gapless-cr2-topside.jpg   Turbo Cage Build-gapless-cr2-bottomside.jpg   Turbo Cage Build-total-seal-cr2-gapless-warning.jpg   Turbo Cage Build-final-ring-gap-check.jpg   Turbo Cage Build-ringed-slug-weight.jpg  

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Old 06-13-2011, 11:43 AM
  #52  
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Progress this weekend

Waiting for some o-rings before I can close up the motor, so working on front end this weekend, added a missing spacer on one of the spindles, replaced all A-arm and sway bar bushings, removed and ordered all new wheel bearings, ball joints and control arm joints. Once I get all the new bits on including the upgraded strut inserts the front end should be tighter then when she rolled outta the factory 24 years ago!
Attached Thumbnails Turbo Cage Build-spacer-missing.jpg   Turbo Cage Build-spacer-ready-go.jpg   Turbo Cage Build-spacer-tourch.jpg   Turbo Cage Build-spacer-installed.jpg   Turbo Cage Build-arm-bushing-new-vs-old.jpg  

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Old 06-14-2011, 12:50 PM
  #53  
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Magnesium Fan

Anybody know a good paint that likes to stick to magnesium?
Attached Thumbnails Turbo Cage Build-clean-fan.jpg  
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Old 06-14-2011, 01:30 PM
  #54  
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Originally Posted by FL02SupaHawk996
Anybody know a good paint that likes to stick to magnesium?

Why would you want to paint that beautiful looking fan?
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Old 06-14-2011, 01:37 PM
  #55  
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Originally Posted by zmaniv
Why would you want to paint that beautiful looking fan?
Cuz it will oxidize to a dirty grey color
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Old 06-14-2011, 02:33 PM
  #56  
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Originally Posted by FL02SupaHawk996
Cuz it will oxidize to a dirty grey color
Then clear coat it
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Old 06-14-2011, 02:50 PM
  #57  
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Originally Posted by zmaniv
Then clear coat it
I have considered it but worries it wouldn't holed up as well as an enamel or epoxy paint
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Old 06-14-2011, 06:48 PM
  #58  
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some good info here. and some amazing pics of different takes on that theme. Scroll down on the first link to see the big bird engine build

Big Birds Motor progress - Page 7 - Rennlist Discussion Forums

993 engine fan overhaul - in pictures - Rennlist Discussion Forums

Engine bay bling - Rennlist Discussion Forums
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Old 06-15-2011, 05:21 AM
  #59  
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Originally Posted by cliby
some good info here. and some amazing pics of different takes on that theme. Scroll down on the first link to see the big bird engine build

Big Birds Motor progress - Page 7 - Rennlist Discussion Forums

993 engine fan overhaul - in pictures - Rennlist Discussion Forums

Engine bay bling - Rennlist Discussion Forums
From mild to wild that pretty much covers it all...thanks Bill!
RC
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Old 06-16-2011, 07:54 AM
  #60  
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Parts in & ready to close up the cases!

Oops, family vacation this weekend...stay tuned
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