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Turbo Cage Build

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Old 03-31-2011, 11:45 AM
  #1  
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Turbo Cage Build

The new project is underway!

The plan is to build this 1987 Porsche 3.3L turbo motor as bullet proof as possible and convert the old restrictive fueling system into a new fuel gushing EFI system.

Let's get to it!
RC
Attached Thumbnails Turbo Cage Build-930-oil-pump.jpg   Turbo Cage Build-crank.jpg   Turbo Cage Build-mains.jpg   Turbo Cage Build-rods.jpg  
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Old 03-31-2011, 01:04 PM
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sweet i love the old porsches. how much power you planning on making? and how strong are those old trannies?
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Old 03-31-2011, 01:18 PM
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Originally Posted by uchi
sweet i love the old porsches. how much power you planning on making? and how strong are those old trannies?
Too early in the build to know the power yet, but it's safe to say the wheel Hp/Torque will be well North of the original 282 Hp rating at the crank.

The old 4 speed tranny is a rock crusher that can handle 600+...the weak point here is the driver...at 2990 lbs the power to weight ratio will require a steady foot, not a lead foot like mine
Attached Thumbnails Turbo Cage Build-nice-bearing.jpg   Turbo Cage Build-1987-930-pic2.jpg  
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Old 03-31-2011, 02:27 PM
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damn, only a 4 spd, thats gotta have some wide gearing if you wanna hit any kind of fun top speed. what are you gonna use it for? personally id build the suspension after the motor and make a hell of a track car out of it
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Old 04-01-2011, 07:46 AM
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Originally Posted by uchi
damn, only a 4 spd, thats gotta have some wide gearing if you wanna hit any kind of fun top speed. what are you gonna use it for? personally id build the suspension after the motor and make a hell of a track car out of it
Building it as a daily driver, but I have a second set of wheels with slicks in case I feel the need for speed
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Old 04-01-2011, 08:05 PM
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As a former aircooled/rear-engine person, here's some motivation for ya:

YouTube - RUF Yellow Bird on Nurburgring

The mf'er driving that Yellow Bird is fukin nuts.
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Old 04-01-2011, 09:19 PM
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I just had this done

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I didn't do the work though - yours should be fun.
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Old 04-02-2011, 04:57 AM
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Originally Posted by NooB
As a former aircooled/rear-engine person, here's some motivation for ya:

YouTube - RUF Yellow Bird on Nurburgring

OMG

The mf'er driving that Yellow Bird is fukin nuts.
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Old 04-02-2011, 05:00 AM
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Nice ride!
RC


Originally Posted by cliby
I just had this done





I didn't do the work though - yours should be fun.
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Old 04-02-2011, 05:02 AM
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right on, i was passed by a black old school porsche like that once, the exhaust was loud as **** and the guy had a cage in it. didnt wanna race though. i was a little upset. look forward to seeing yours done.

that video was something else, you can tell by the hi fi its from one of those massive old school cameras that records to a full size vhs tape. lol
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Old 04-03-2011, 04:48 AM
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Incredible track but so dangerous. They let anyone on the track and all at the same time. In the first video, it shows the driver is only weary loafers, a short sleeve shirt and no helmet. Here is the specs on the track Nürburgring - Wikipedia, the free encyclopedia
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Old 04-03-2011, 06:35 PM
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more pics

looks like my rod brg clears are perfect, but my cylinders are showing a little wear and are 0.03 to 0.04mm out of spec, so skirt coatings may be in order to tighten up the slugs in the holes...
Attached Thumbnails Turbo Cage Build-crank-tower.jpg   Turbo Cage Build-flywheel2.jpg   Turbo Cage Build-piston-measured.jpg   Turbo Cage Build-ring-adapter-stand.jpg  
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Old 04-04-2011, 05:03 AM
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Originally Posted by NooB
As a former aircooled/rear-engine person, here's some motivation for ya:

YouTube - RUF Yellow Bird on Nurburgring

The mf'er driving that Yellow Bird is fukin nuts.
Actually, 8.25+ Bridge-To-Gantry isn't very fast, especially with that light traffic... He was more or less crusing around at a fast tourist speed... Sub 8, BGT is a good time and the really fast guys do it closer to 7... I have gotten it down close to 7 on three occasions, all in traffic... Most notable lap was when I did it in 7.54 and counted 6 tourist busses...

Originally Posted by D VTR RIDER
Incredible track but so dangerous. They let anyone on the track and all at the same time. In the first video, it shows the driver is only weary loafers, a short sleeve shirt and no helmet. Here is the specs on the track Nürburgring - Wikipedia, the free encyclopedia
It's not anymore dangerous than you make it... It's really not a track in that sense, racing per see isn't allowed officially... In terms of usage and regulations it's a road... It's just a single lane, no speedlimit road, that's all...

It's not all that uncommon for tourists that are there the first times, to go out do a few laps thinking they are fast, just to get passed by the locals going to the grocery store in thier budget car from the early eighties or so... That usually shuts them up...
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Old 04-04-2011, 10:44 AM
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APR head studs

new APR head studs came in today
Attached Thumbnails Turbo Cage Build-apr-head-studs.jpg  
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Old 04-05-2011, 11:20 AM
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Oil Pump cleaned and ready to go!

more pics
Attached Thumbnails Turbo Cage Build-oil-pump-reass1.jpg   Turbo Cage Build-oil-pump-reass2.jpg   Turbo Cage Build-oil-pump-reass3.jpg   Turbo Cage Build-oil-pump-case.jpg  
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Old 04-05-2011, 05:11 PM
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Variable Turbo

this is an option as long as the boost is big enough
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Old 04-06-2011, 06:50 PM
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Piston Ring to Land Clears all well within spec

one more hurdle cleared
Attached Thumbnails Turbo Cage Build-ring-land-ring-clears.jpg   Turbo Cage Build-slugs.jpg   Turbo Cage Build-rings-side-clearance.jpg   Turbo Cage Build-rings.jpg  
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Old 04-12-2011, 07:15 AM
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3-piece RH rims

These are the wheels I like, so pls let me know whattcha think?
RC
Attached Thumbnails Turbo Cage Build-rh-3-piece-rims-1994-3.6-turbo.jpg  
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Old 04-12-2011, 08:18 AM
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Nice wheels
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Old 04-12-2011, 08:20 AM
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Originally Posted by zmaniv
Nice wheels
Yep, they look nice on black car, but wonder if they'll look as good on red car?
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Old 04-19-2011, 05:51 AM
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rod bolt stretch gauge

new toy, I mean tool
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Old 04-19-2011, 07:55 AM
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Originally Posted by FL02SupaHawk996
These are the wheels I like, so pls let me know whattcha think?
RC
best wheels for the 911 body style in my opinion. modeled after the speedline wheels on the original RS cars. Kinesis also made their Supercup 3 piece wheels. There is a guy named Thatcher in seattle that refurbishes and build the kinesis especially. If you want contact info PM me and I can probably dig it up somewhere.
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Old 04-19-2011, 08:01 AM
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3 piece wheels

Originally Posted by cliby
best wheels for the 911 body style in my opinion. modeled after the speedline wheels on the original RS cars. Kinesis also made their Supercup 3 piece wheels. There is a guy named Thatcher in seattle that refurbishes and build the kinesis especially. If you want contact info PM me and I can probably dig it up somewhere.
Thanks Bill, this pcar came with 2 sets of C2 wheels, but I'm like you and think the old 3 piece Speedlines look sweetest on a 930. I'll let you know when I get closer if I can use Thatcher's help.
RC
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Old 04-19-2011, 09:16 AM
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3 piece wheels on a Yellowbird replica

they even look good on on a yellow pcar
Attached Thumbnails Turbo Cage Build-yellowbird-copy.jpg  
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Old 04-19-2011, 09:25 AM
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Originally Posted by FL02SupaHawk996
they even look good on on a yellow pcar
The fastest color
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Old 04-19-2011, 09:30 AM
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Originally Posted by zmaniv
The fastest color
hehehe, everybody knows RED is the fastest color
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Old 04-24-2011, 08:41 AM
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Wheel

Those wheels make the car look more aggressive. I think the newer style Porsche's look to tame from the factory.
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Old 04-24-2011, 08:48 AM
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Wheels

Originally Posted by lukenukem47
Those wheels make the car look more aggressive. I think the newer style Porsche's look to tame from the factory.
I agree and at about $1k each they are aggressive in your wallet too!
RC
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Old 04-28-2011, 07:41 AM
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Machine Shop & Beer

Parts at machine shop (JB Racing): crank is being cross drilled to oleviate known main brg oiling problem. Cases are having plugs drilled and tampped for removable plugs that allow easy cleaning of oil passageways. Heads and Cylinders are getting fire rings so they seal properly to withstand major BOOST

In the meantime, while I'm waiting for parts to come back I racked and tapped my Belgian Tripel home brew after 9 weeks of condisoning in a secondary ferminter.
Attached Thumbnails Turbo Cage Build-gitterdonetrippel-2ndary.jpg   Turbo Cage Build-belgian-tripel.jpg   Turbo Cage Build-belgian-tripel-racked.jpg   Turbo Cage Build-belgian-tripel-kegged.jpg   Turbo Cage Build-belgian-tripel-after-carbonation.jpg  


Last edited by FL02SupaHawk996; 04-28-2011 at 07:41 AM. Reason: spell
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Old 05-01-2011, 07:21 AM
  #30  
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Painted Covers

Here's a pick of my freshly epoxy painted covers
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