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Is in synch out of sync?

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Old Apr 21, 2012 | 05:52 PM
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Is in synch out of sync?

I was reading the UK Firestorm site and came across a discussion about carburettor balancing. One interpretation of the factory shop manual at p. 3-12 is that the vacuum of the rear cylinder should be 20 mm. Hg greater than the front cylinder at idle.
I've balanced the carbs on my VTR a number of times since I got it in 2002 and, like my NT650 before it, I always adjusted the carburettors so that the vacuum for both cylinders was equal. I thought that 20 mm. Hg was the maximum out-of-balance tolerance. Balanced means equal, right? Maybe not for our bikes.
When I adjusted the carburettors so that the vacuum at the rear cylinder was 20 mm. Hg greater than the front, the columns of mercury in the manometer I was using became equal in height a few revs above idle and up. The heights of the columns varied throughout the rev range when I adjusted the carburettors so that there was no difference in vacuum at idle.
The factory manual speaks of checking "the difference between the front and rear carburetors", specifies a carburettor vacuum difference, identifies the front carburettor as the base carburettor and states "synchronize to specification". It does not say make the vacuum for the front and rear carburettors the same.
For what it's worth, the Haynes manual says make them equal.
Any thoughts?

Last edited by comedo; Apr 21, 2012 at 07:49 PM.
Old Apr 21, 2012 | 05:56 PM
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I've never heard that before. I've set mine equal forever.
Old Apr 21, 2012 | 06:19 PM
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I'm not sure how you would interpret that there SHOULD be a 0.8 (20mm) Hg difference. The way I read it is that there should not be any more than 0.8 in (20mm) Hg difference between the front and rear carbs.
Old Apr 21, 2012 | 08:17 PM
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Yep, the specified range of difference is 20mm, that would be plus or minus. Anything beyond 20mm is considered out of balance and requires adjustment. The specifications list at the beginning of Chapter 3 makes no mention of one required to be greater than the other.

Where do those UK guys get this stuff? Methinks wifi pubs could play a role.
Old Apr 21, 2012 | 11:40 PM
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I just did mine, I cant remember what my gauge reads in its a Morgan carb tune, but I them almost perfectly balanced, and its running great, before they were way off

Last edited by masterhacker1989; Apr 21, 2012 at 11:46 PM.
Old Apr 23, 2012 | 12:53 AM
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Originally Posted by BeerHunter
Yep, the specified range of difference is 20mm, that would be plus or minus. Anything beyond 20mm is considered out of balance and requires adjustment. The specifications list at the beginning of Chapter 3 makes no mention of one required to be greater than the other.

Where do those UK guys get this stuff? Methinks wifi pubs could play a role.

Old Apr 23, 2012 | 01:07 AM
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I was reading the UK Firestorm site and came across a discussion about carburettor balancing.
Could you point out where you say the error in procedure is described

How to balance your carbs

http://www.vtr1000.org/phpBB3/viewto...p?f=31&t=18430

Last edited by Wicky; Nov 19, 2012 at 07:20 AM.
Old Apr 23, 2012 | 06:36 AM
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It's not discussed in that thread. I found it under the heading "Carb Balancing" by tomekrvr which was begun on August 24, 2009. I'm sorry that I cannot post the direct link.
It's not so much an error in procedure as a different approach.
The stock setup includes different velocity stacks, needles, main jets and emulsion tubes. Is a vacuum difference part of the stock setup too?
I know its counter-intuitive to have a vacuum difference at idle. It's just that when I set mine up that way, the columns of mercury were at the same height and remained matched as the revs increased from a few hundred rpms above idle to about 4 to 5k which is as high as I wanted to take it without load.
Old Apr 23, 2012 | 09:07 AM
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I can see how someone might get the idea they should be a 20mm difference by reading the manual.

Though IMHO there are a couple of pieces of info missing if that is what they really wanted.

First they don't state which carb should be set higher, just a 20mm difference.

Second it doesn't say 20mm +\- XXmm and every Honda service manual I have seen always gives a acceptable tolerance range
Old Apr 23, 2012 | 01:22 PM
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I would definitely make them equal. There is not enough air flowing in to the carbs at idle to make them out of balance.

When you are setting the carb synch, you are just setting the throttle plates to have equal amounts of air flowing past them. At closed throttle, it is a very fine adjustment. As soon as you crack the throttle, the opening for airflow gets much larger and the the vacuum difference become insignificant. Carb sync primarily affects off-idle throttle response.
Old Jun 18, 2012 | 06:33 AM
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I have found that my carbs get out of synch about a month after having set them. Is this normal? Should I just get a carb sync tool of my own and just keep doing it every month or do I need new springs for the set screws? Any thoughts?
Old Jun 18, 2012 | 07:07 AM
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Originally Posted by jeremyabbott
I have found that my carbs get out of synch about a month after having set them. Is this normal? Should I just get a carb sync tool of my own and just keep doing it every month or do I need new springs for the set screws? Any thoughts?
I check mine at every oil change, and every oil change they are off a bit.. most times in tolerance, but off.

Yes, get a sync tool, add an OEM joint booster to the front cylinder, and a few pieces of vac line and fittings, plus two caps, and the job can then be done in minutes.
Old Nov 18, 2012 | 11:07 PM
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Originally Posted by E.Marquez
I check mine at every oil change, and every oil change they are off a bit.. most times in tolerance, but off.

Yes, get a sync tool, add an OEM joint booster to the front cylinder, and a few pieces of vac line and fittings, plus two caps, and the job can then be done in minutes.
I've been searching but I can't find what to use for the vacuum port nipple if I want to set up the carbs so they are easier to balance.
Old Nov 19, 2012 | 07:17 AM
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TMK you need to aquire and install a nipple in the front like exists stock in the rear for the petcock. Once its in you can cap it til you need it again. Ron ayers has em.
Old Nov 19, 2012 | 07:20 AM
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A good job to do while in the innards installing MCCts >Brass screw-in vacuum hose connector for the front cylinder / Boost joint part no. 16214-MB0-000



Small hands required to fit the fiddly thing or just whip the tank off & airbox and use the right tools with extenders to reach by the carbs to get to it. install it by pushing it onto some hose, loctite the threads and locating it into the plug hole and tightening it up.

Don't forget to have a length of hose that crosses to the left of the bike and blank-it off with a golf-tee or bolt to ensure it doesn't leak.

Last edited by Wicky; Nov 19, 2012 at 07:28 AM.
Old Nov 19, 2012 | 08:05 AM
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BOOST JOINT! Thats the name I was trying to remember!
Old Nov 19, 2012 | 09:08 AM
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Originally Posted by VTRsurfer
The nipple for the front carb is already there, if it's a CA emissions model.

It's located just under the carb mounting boot on the right side, facing at about a 45* angle to the rear.
This bike came from Tennessee so I don't think it has the same CA evap. equipment. It doesn't have the canister in front under the cylinder. So, I need 2 of the booster joints?
Old Nov 19, 2012 | 09:33 AM
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Just need one. You already have on on the rear cylinder (it connects a vacuum line to your petcock... this is the hose that you need the "T" splitter for), so you just need one for the front cylinder.
Old Nov 19, 2012 | 11:46 AM
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Originally Posted by 7moore7
Just need one. You already have on on the rear cylinder (it connects a vacuum line to your petcock... this is the hose that you need the "T" splitter for), so you just need one for the front cylinder.
thanks!
Old Nov 19, 2012 | 01:39 PM
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20mm hg

I tried to tolerate the lumpy idle with the 20mm hg difference set one way and then the other per the Honda spec and gave up on it. It's even steven for me. Maybe nath should weigh in on this as Hawk did and it may spice this tread up smig. Add a generous dollup of Tweety expertise and and it's a wrap.
Old Nov 19, 2012 | 10:46 PM
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Originally Posted by zxbud
I tried to tolerate the lumpy idle with the 20mm hg difference set one way and then the other per the Honda spec and gave up on it. It's even steven for me. Maybe nath should weigh in on this as Hawk did and it may spice this tread up smig. Add a generous dollup of Tweety expertise and and it's a wrap.
I would think you would want the idle to be as smooth as you can get it and I expect that with the front carburetor being the static one to set the rear to making the idle as smooth as possible would make revving thru the rpmrange much smoother, too.
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