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Having trouble with front brake pad pin hanger caps...

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Old 03-25-2015, 02:41 PM
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Having trouble with front brake pad pin hanger caps...

It's been a few years since I did the pads on my '98 Hawk. Went to go change the pads today and for the love of God I can't get those pin hanger caps to budge. I tried a flathead socket with a ratchet along with PB Blaster, no luck, almost rounding off the edge of where the blade goes in. Anybody have any advice on how to get these out? Holding up my whole brake job

I've attached the parts diagram, they are #11
Attached Thumbnails Having trouble with front brake pad pin hanger caps...-brcap.jpg  
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Old 03-25-2015, 03:17 PM
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Torch. Warm it. May have Loctite or corrosion. Proper use of heat is a must.
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Old 03-25-2015, 03:23 PM
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I use a hand impact with a slotted bit inserted. Looks like a big huge screwdriver. You hit the end with a hammer and it turns the bit about 1/8th of a turn in whatever direction its set to.

James
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Old 03-25-2015, 03:47 PM
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+1 on the hand impact driver. Those things go through a lot of heat cycles in use. Be 100% sure to use anti-seize on those and the pins on re-assembly.

A hand impact driver is cheap enough to go get one for this & always have it. ($15)
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Old 03-25-2015, 04:52 PM
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Thanks everyone for the advice, I will try some heat and the hand impact driver. You would think Honda would have come up with a better idea for caps for these pins, but I'm not an engineer. I'll have to order some new caps once I get the old ones out unless I can find something that would work as good and easier to remove.
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Old 03-25-2015, 06:54 PM
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Put on anti seize when reinstalling.
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Old 03-25-2015, 08:05 PM
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Second and third the heat and a impact driver..
For install anti sieze or Teflon tape, whichever is hander.
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Old 03-25-2015, 09:28 PM
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Heat

Replace them with stainless steel hex versions (10mm fine thread (M10 x 1)) with copper grease.

GRUB SCREWS STAINLESS STEEL M2 M2.5 M3 M4 M5 M6 M8 M10 HEX SOCKET CUP POINT 304 | eBay

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Old 03-26-2015, 09:28 AM
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Originally Posted by Wicky
Heat

Replace them with stainless steel hex versions (10mm fine thread (M10 x 1)) with copper grease.

GRUB SCREWS STAINLESS STEEL M2 M2.5 M3 M4 M5 M6 M8 M10 HEX SOCKET CUP POINT 304 | eBay

YES...
Except he is in the US and they are called set screws mostly here.
So M10x10 5mm long
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Old 03-26-2015, 09:50 AM
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Originally Posted by Wicky
Heat

Replace them with stainless steel hex versions (10mm fine thread (M10 x 1)) with copper grease.

GRUB SCREWS STAINLESS STEEL M2 M2.5 M3 M4 M5 M6 M8 M10 HEX SOCKET CUP POINT 304 | eBay

PERFECT!!!!! Exactly what I was looking for, I will hit up Pro-Bolt or Ebay.
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Old 03-26-2015, 10:16 AM
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ProBolt has the RIGHT size cap in SS
Its more then you'll pay on fleybay with shipping... but its the correct size
Stainless Caliper Pin Front Grub Screw x2

Of you can have them in Titanium as well
http://www.probolt-usa.com/vaf/produ...9&p=3&x=31&y=5

Last edited by E.Marquez; 03-26-2015 at 10:20 AM.
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Old 03-26-2015, 10:22 AM
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Originally Posted by E.Marquez
ProBolt has the RIGHT size cap in SS
Its more then you'll pay on fleybay with shipping... but its the correct size
Stainless Caliper Pin Front Grub Screw x2
Just got off the phone with them, I can get them in TI gold color. Honestly I rather just get them from Pro-Bolt. I did a search on Ebay and all the sellers selling Grub bolts are outside the US. I was hoping Parts-Unlimited or Tucker Rocky would have them but they don't. While I'm at it gonna order 3 since the rear uses the same part number, and I will replacing the pads soon anyway.

Last edited by ohiophotog; 03-26-2015 at 10:43 AM.
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Old 03-26-2015, 04:33 PM
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DRAT! Another thing to buy!

What about the back brake?

How much $$??

James
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Old 03-26-2015, 04:50 PM
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Originally Posted by thedeatons
DRAT! Another thing to buy!

What about the back brake?

How much $$??

James
I ordered the back as well, they all came out with the manual impact driver. I work at a Honda dealer, got all 3 Titanium Gold grub screws for under $20 with shipping.
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