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New light weight flywheel in the making

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Old Feb 16, 2013 | 01:50 PM
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New light weight flywheel in the making

This one starts out at 7lb 5 1/4 oz

I've been asked to take it as far as i can

Steel fly's first thing in the morning.
Attached Thumbnails New light weight flywheel in the making-ru-flywheel-start-wt-sm.jpg  
Old Feb 16, 2013 | 02:26 PM
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Damn Erik don't tease us!!
Old Feb 16, 2013 | 02:38 PM
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Do you expect to test the limit to the failure point?
Old Feb 16, 2013 | 02:55 PM
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Originally Posted by thetophatflash
Do you expect to test the limit to the failure point?

Well , no .....
I DONT

Now the owner of this one might


No really, nothing to fail.
I'm not cutting on anything that can "fail" just the weight itself. in diameter and thickness.
Old Feb 19, 2013 | 05:36 AM
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Small update

Had an air line reel detonate yesterday in the garage Spent the better part of the day running around looking for a replacement air hose reel and took some time to update the 1/2 black pipe air run with a new filter.

Anyway..

Got started on the flywheel.
Of note, this is the first one I have had in my hands that did NOT have a factory balancing hole machined in the weight.
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Made the first few cuts last night.. will finish up this morning and weigh it.

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Old Feb 19, 2013 | 06:22 AM
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Originally Posted by E.Marquez
Had an air line reel detonate yesterday in the garage Spent the better part of the day running around looking for a replacement air hose reel and took some time to update the 1/2 black pipe air run with a new filter.
Erik, maybe you been visited by some gremlins at night
Old Feb 19, 2013 | 06:24 AM
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Originally Posted by E.Marquez

Got started on the flywheel.
Of note, this is the first one I have had in my hands that did NOT have a factory balancing hole machined in the weight.
Naturally balanced
Old Feb 19, 2013 | 04:29 PM
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And we is done




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Coming in at 6lb 1/4oz
for a reduction of 1lb 4oz from the starting weight.

I have some ideas on reducing further, but will try them on one of my spares first.

This one gets boxed up in a few minutes and will be on it's way to the owner first thing in the morning.

Last edited by E.Marquez; Feb 19, 2013 at 08:30 PM.
Old Feb 20, 2013 | 07:04 AM
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On it's way home
Old Mar 11, 2019 | 12:16 PM
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Another rider enjoying the revs






started at 7 lbs. 4 oz. finished 4 lbs. 8 oz.
Old Mar 15, 2019 | 08:48 PM
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Eric, You did a great job on my flywheel a while back. I also removed the springs and "extra" gear from the anti-rattle gear to lessen the reciprocating mass a bit more. Didn't really notice a change, but that was 8k miles ago and why not? I kinda' like mechanical noise. Now I'm thinking Titanium bolts for the starter gear as well. Maybe a Titanium retainer nut for the flywheel as well. Is there any weight to be saved on the starter gear?
I just ordered a set of Titanium nuts and bolts for the engine cases, brakes, axles, forks, triple clamp Etc. As they say, "A gram saved is about $100 spent" LOL
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