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Replace Front Forks or Rebuild

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Old Feb 10, 2011 | 08:27 PM
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Replace Front Forks or Rebuild

I have noticed that my forks have been leaking, well for years. I bought the bike 5 years ago with a little oil on the left fork after i bought it. I finally got a decent job, so I started planning to get the bike fixed up.

Because i have waited so long, do i need to replace the forks or can i still rebuild them. I dropped the bike at the end of the season due to some muck on the side of a road when i was turning around. I now have a big list of repairs: Right side fairing, Paint, Front tire, Rear tire, Chain and Sprocket set, Replace slider, Rear Brake and oil change. The total of all the parts i have figured come to over 1000. For a bike that is worth maybe 2200 in good condition, i am just not sure which way to go. I am tempted to just buy a newer Hawk and resell it as a mechanic special.

So back to the question above, should i rebuild the old forks or get a clean used set off of the forums or fleabay.
Old Feb 10, 2011 | 08:56 PM
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You can just rebuild them, it's no big deal
Old Feb 10, 2011 | 10:11 PM
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I could have sworn i saw a good writeup on repairing the forks, but i can not find it for the life of me. Anyone able to point me in the right direction?
Thanks!
Old Feb 11, 2011 | 04:44 AM
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Originally Posted by viperkillertt
I could have sworn i saw a good writeup on repairing the forks, but i can not find it for the life of me. Anyone able to point me in the right direction?
Thanks!
I did this: http://www.ablett.jp/bikes/vtr/vtr_sus.htm

For a serious upgrade, best to go with USD forks, braced swingarm, JD modded shock, but if $ is an issue, you may have to take the poor man's route.
Old Feb 11, 2011 | 05:35 AM
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I would plan on a hunk of cash for fork service.. Running with low or no oil,, Bushings are likely to be very worn.. So your looking at a full set of bushings; Inner and outer, 2 qt oil and 1 set dust seals 1 set Oil seals, and might as well toss in a set of springs that will work for your weight.

About $250 in parts, give or take OEM, or whos aftermarket parts you use.
Old Feb 11, 2011 | 08:52 AM
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Originally Posted by viperkillertt
I am tempted to just buy a newer Hawk and resell it as a mechanic special.
As for this, unless there is a major issue with your current bike that you prefer to trade away, I would stick with what you have. Ultimately you know what's up with your bike. Picking up another used S'Hawk isn't a clean slate, it will come with its own issues.
Most everything you listed except for the crash damage, was maintenance. and would have to be done at some point on a replacement bike.
Old Feb 11, 2011 | 09:55 AM
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Originally Posted by Stevebis1
As for this, unless there is a major issue with your current bike that you prefer to trade away, I would stick with what you have. Ultimately you know what's up with your bike. Picking up another used S'Hawk isn't a clean slate, it will come with its own issues.
Most everything you listed except for the crash damage, was maintenance. and would have to be done at some point on a replacement bike.
The truth is i simply cant stand not having a clock. I really have always wanted one of the 2002+ versions with the clock.
Mine was really trashed before i got it but covered up to look pretty. After the engine blew when i owned it for 2 weeks, i had to tear into it and i found all sorts of things. I want a clean slate. The frame has gashes in it and the front bolt connection for the fairing was ground off.
Old Feb 11, 2011 | 10:53 AM
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Originally Posted by viperkillertt
The truth is i simply cant stand not having a clock. I really have always wanted one of the 2002+ versions with the clock.
Mine was really trashed before i got it but covered up to look pretty. After the engine blew when i owned it for 2 weeks, i had to tear into it and i found all sorts of things. I want a clean slate. The frame has gashes in it and the front bolt connection for the fairing was ground off.
If all you want is a clock, swapping in a set of gauges from the never VTR's or a CBR of your choice is easy, all the info is posted in the forums...

Getting another used bike just means you get another lottery ticket, newer bike or not... Even if you buy an expensive, good looking and considerably newer bike, it will have a few surprises for you, count on it...

Besides, you will still have to start with the basic maintainance for the new bike, ie swap all fluids, including fork oil (nobody ever swaps that as regular maintainance, stupid!)... Swap CCT's to new OEM or manual, swap the R/R to replacement R1 part...
Old Feb 11, 2011 | 10:56 AM
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Originally Posted by Tweety
.. Swap CCT's to new OEM or manual, swap the R/R to replacement R1 part...
hehe, all the things that i have already done
I didnt know the CBR swapped, that is an idea. the newer VTR model tachs seem to be pretty expensive. Good ideas. Thanks!
Old Feb 11, 2011 | 11:21 AM
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Originally Posted by viperkillertt
hehe, all the things that i have already done
I didnt know the CBR swapped, that is an idea. the newer VTR model tachs seem to be pretty expensive. Good ideas. Thanks!


My gauges... CBR 1000RR... Make sure to get 04-07 as the others have a revband from here too the moon...

There are others who have used CBR 929/954 gauges and RC gauges...
Old Feb 11, 2011 | 01:41 PM
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Originally Posted by Tweety


My gauges... CBR 1000RR... Make sure to get 04-07 as the others have a revband from here too the moon...

There are others who have used CBR 929/954 gauges and RC gauges...
Wow, that looks slick! How simple was it swapping it out? I might have found some 2004 gauges, so if it is simple, then i will jump on it!

Last edited by viperkillertt; Feb 11, 2011 at 01:51 PM.
Old Feb 11, 2011 | 01:49 PM
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Tweety, I know those pics were probably taken in 2005, but that brake fluid is lookin' a little murky

I'm just trying to get you to post updated ones 'cause I want to see all the new modifications that you've done
Old Feb 11, 2011 | 01:50 PM
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Originally Posted by 7moore7
Tweety, I know those pics were probably taken in 2005, but that brake fluid is lookin' a little murky

I'm just trying to get you to post updated ones 'cause I want to see all the new modifications that you've done
All depends on what kind it is...... RBF600 is close to that color new....

Last edited by 8541Hawk; Feb 11, 2011 at 02:35 PM.
Old Feb 11, 2011 | 02:15 PM
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Originally Posted by 7moore7
Tweety, I know those pics were probably taken in 2005, but that brake fluid is lookin' a little murky

I'm just trying to get you to post updated ones 'cause I want to see all the new modifications that you've done
Actually that brakefluid is probably about brand new in the pictures I had only done a few testrides after having the bike more or less disassembled at that time... And it's been changed plenty of times since then... But in that particular view nothing has changed much anyways...

It will once the danged snow disapears though and I can get the bike out of storage and start testing the GPI... I'll honor the request then...
Old Feb 11, 2011 | 02:27 PM
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Originally Posted by viperkillertt
Wow, that looks slick! How simple was it swapping it out? I might have found some 2004 gauges, so if it is simple, then i will jump on it!
Info in general, https://www.superhawkforum.com/forum...earchid=794338

In particular... https://www.superhawkforum.com/forum...3&postcount=10

The things you need, is the gauges, the plug/wiring and a speedohealer... Plus you need to swap the temp sensor for a correct one for the VTR... I used one from an aftermarket gauge with the correct resistance for the CBR, and correct thread for the VTR...
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