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Crushable washers

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Old 04-15-2009, 09:45 PM
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Crushable washers

I think of this question every time I change my oil, so I figured I'd finally ask and get some feedback. How many people replace the crush washer every time they change the oil? I usually replace mine every time, but there have been times I've forgotten to pick one up. When that happens, I end up just throwing the old one back on and don't see a difference.

I thought of it in particular this time because the replacement one I bought looks like a cheap plastic washer, while the metal one I took off looks as good as new.
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Old 04-16-2009, 03:54 AM
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Every time. Just for piece of mind. One less thing to worry about.
I'm sure it wouldn't hurt to re-use it several times, but why sweat it. They are cheap and your dealer should stock them. IMO
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Old 04-16-2009, 04:33 AM
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I have never replaced washers in any of my vehicles. Never had any leakage either (1st car in 90, bike in 91). And I change oil regularly.
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Old 04-16-2009, 04:37 AM
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I anneal them for re-use. Once soft they are like a new washer. I then just file them up if necessary to ensure they are flat.
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Old 04-17-2009, 08:56 PM
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Never change them,never had a leak.If you are really worried find a copper washer in the correct size and use that, then re-anneal it as Shayne suggests.To anneal a copper washer,just heat it with a torch until its cherry red and let it cool,good as new!
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Old 04-17-2009, 09:32 PM
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I always replace the washer, but there were times in the past when I didn't and I've never had a problem...one thing I've never failed to do after an oil change on a car or bike, is to run the engine and check for filter/drain plug leaks...
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Old 04-18-2009, 07:39 AM
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Thanks for the replies. The washers are cheap so I don't mind replacing them, it just seems like it is the one part that I will get halfway through the oil change and realize that I didn't pick up any new ones.

I haven't tried annealing, thanks for the suggestion. I'll give it a try. Does it have to be copper?
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Old 04-18-2009, 08:30 AM
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I don't think you'll ever get a definitive answer... in 20 years of working on bikes/cars I've only replaced 1 on an oil pan bolt and it was because it looked pretty chewed up...

Now copper crush washers for the brake calipers / lines... I change those every time.... I guess loosing the brakes scare me more than a drop of oil.

J.
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Old 04-18-2009, 10:35 AM
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22,000 miles on my bike..... approximately 20 oil changes..... original crush washer.... no leaks.... no plans to ever replace it!
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Old 04-18-2009, 01:43 PM
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Mine has started to leak a little. I'll replace it when I change the oil next time. But this is the first time I have ever changed one.
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Old 04-18-2009, 05:57 PM
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The only drain plug washers that would regularly leak were on GM cars and trucks. They were plastic and would crack.

I always torque the drain plug and oil filter on my bikes and I've used crush washers until they were almost paper thin.
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Old 04-18-2009, 07:40 PM
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I always change the washer because I'm a Honda auto tech and it's standard procedure... and I have a bunch of washers in my tool box so why not?
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Old 04-19-2009, 10:23 AM
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Originally Posted by VTRsurfer
The only drain plug washers that would regularly leak were on GM cars and trucks. They were plastic and would crack.
So I put the cheap looking plastic one on that the guy at Auto Zone gave me, tightened it down, and snap! I put the old one back on because it still looked great and no problems.

Thanks for all the feedback on this! I figured that I would get varied responses, but I was very interested in hearing other people's experiences with this.
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