Turbo Build
Thread Starter
Senior Member
SuperSport
SuperSport
Joined: Dec 2006
Posts: 880
From: Victoriaville, Quebec, Canada

Thanks for the compliments, but wait that it's in full tune, I still may be an idiot that turn a goon running bike in a pile of junk 
I'll sell the bike as is when I'll get tired lol
Seriously my bike is a bit bastarded, using used parts, or whatever I could find, quite hard to sell junkl to people.
I have Nissan 240 SX throttle body, chopped up malibu fuel rail and regulator, BMW relays, 5,50$ EBAY intercooler, local classified K-03 trubo and BY from an Audi A4 1999.
And I work my *** off splicing fiber optic cables, I highly doubt I could find the time to build another, but the good news is that I have the data and I'll help the next fool that will attempt this
Seriously my bike is a bit bastarded, using used parts, or whatever I could find, quite hard to sell junkl to people.
I have Nissan 240 SX throttle body, chopped up malibu fuel rail and regulator, BMW relays, 5,50$ EBAY intercooler, local classified K-03 trubo and BY from an Audi A4 1999.
And I work my *** off splicing fiber optic cables, I highly doubt I could find the time to build another, but the good news is that I have the data and I'll help the next fool that will attempt this
Last edited by gboezio; Nov 23, 2009 at 06:26 PM.
now you should have entered THIS in the VTR of the month contest. I would have voted for it. Such a cool project. I think my favorite pic is the one with all the wires coming/going everywhere. About that time into the project I would have **** myself. Really great work sticking to it.
Fantastique
You have more talent in your little finger than most people will ever have.
It will be insteresting to see what the final version looks like if and when you get a chance to have a go with the rest of the bike.
You have more talent in your little finger than most people will ever have.
It will be insteresting to see what the final version looks like if and when you get a chance to have a go with the rest of the bike.
Thread Starter
Senior Member
SuperSport
SuperSport
Joined: Dec 2006
Posts: 880
From: Victoriaville, Quebec, Canada

Thanks a lot for the comments, that cheers me up. Thanks to my girlfriend that let me spend a lot of my time in the garage and fed me when I came back starving(thanks to her for the clock she bought me
)
I wanted to finish it off before entering the VTR of the month, I want it to be in the final state.
I wanted to finish it off before entering the VTR of the month, I want it to be in the final state.
Thread Starter
Senior Member
SuperSport
SuperSport
Joined: Dec 2006
Posts: 880
From: Victoriaville, Quebec, Canada

Yes I considered it, but one of the mods I wanted was to redo the exhausts to gain ground clearance and I'm turbo crazed
A supercharger drive system could be possible either from the flywheel bolt hole or from a cam bore hole.
Ehehehe... it was amazing!!
If you have some idea about a small volumetric charger...........
But I think each a charger, the original carb was'nt good and need injection at the same of the turbo mod's... right?
If you have some idea about a small volumetric charger...........
But I think each a charger, the original carb was'nt good and need injection at the same of the turbo mod's... right?
Thread Starter
Senior Member
SuperSport
SuperSport
Joined: Dec 2006
Posts: 880
From: Victoriaville, Quebec, Canada

Yes carbs, in my opinion are no good to detect boost, but on a race bike, if you jet richer, it could run ok off boost but very rich and become ok at full throttle, but it would allow low pressure like 3-4 psi and would pack the engine with carbon if held too long at mid throttle.
A possible solution could be a piggyback controller that fire two extra injectors in the airbox that enrich the mix under boost, but it become almost as tough as converting the whole thing to EFI, so I went the EFI way.
A possible solution could be a piggyback controller that fire two extra injectors in the airbox that enrich the mix under boost, but it become almost as tough as converting the whole thing to EFI, so I went the EFI way.
Last edited by gboezio; Jan 10, 2010 at 06:40 AM.
Thread Starter
Senior Member
SuperSport
SuperSport
Joined: Dec 2006
Posts: 880
From: Victoriaville, Quebec, Canada

I hope to have some spare time during the spring to get ready for the riding season.
You guys in texas are definitely lucky to have weather like this !! I'm freezing over here -25°C today again
Thanks, are you from freezeland too ??
Thanks, are you from freezeland too ??
Yes carbs, in my opinion are no good to detect boost, but on a race bike, if you jet richer, it could run ok off boost but very rich and become ok at full throttle, but it would allow low pressure like 3-4 psi and would pack the engine with carbon if held too long at mid throttle.
A possible solution could be a piggyback controller that fire two extra injectors in the airbox that enrich the mix under boost, but it become almost as tough as converting the whole thing to EFI, so I went the EFI way.
A possible solution could be a piggyback controller that fire two extra injectors in the airbox that enrich the mix under boost, but it become almost as tough as converting the whole thing to EFI, so I went the EFI way.
sorry to thread jack i jsut get excited seeing different things like that and thought id maybe plant some ideas into peoples heads if they were interested in doing something similar
one more thing i wanted to add, again i havent read the entire thread so im not sure if its been posted. but arent the aussie superhawks efi bikes? would it have been easier to do an efi setup from one of those, and then like on an efi car run an fmu on the fpr and have it dump more fuel through the injectors as the boost increased?
one more thing i wanted to add, again i havent read the entire thread so im not sure if its been posted. but arent the aussie superhawks efi bikes? would it have been easier to do an efi setup from one of those, and then like on an efi car run an fmu on the fpr and have it dump more fuel through the injectors as the boost increased?
The Varadero uses the same engine and is EFI in later years, but that is the closest EFI bike out there. (and it is retuned for less hp)
Thread Starter
Senior Member
SuperSport
SuperSport
Joined: Dec 2006
Posts: 880
From: Victoriaville, Quebec, Canada

Well I thought of a way to boost carbs, on a single cyl engine.
Here's the idea, a FCR carb at the stock location, close to stock jetting, float chamber vented to plenum, fed by a fuel regulator 4 psi higher than plenum pressure.
Right before the first carb, a second hacked CV carb without throttle, with a way stiffer spring forcing a modified slide that does not get in the throat way but only actuate the needle, this carb will just sense pressure and open the needle while the pressure push the diaphragm up against the stiff spring.
Just thought of it after an endurocross race, I figured that those bikes with almost no electrical power would be forced to run carbs if turboed.
There is a simpler way for sure, I just don't know, maybe some extra jet that could be opened mechanically trough a diaphragm like the one on vacuum secondary Holley carbs.
Here's the idea, a FCR carb at the stock location, close to stock jetting, float chamber vented to plenum, fed by a fuel regulator 4 psi higher than plenum pressure.
Right before the first carb, a second hacked CV carb without throttle, with a way stiffer spring forcing a modified slide that does not get in the throat way but only actuate the needle, this carb will just sense pressure and open the needle while the pressure push the diaphragm up against the stiff spring.
Just thought of it after an endurocross race, I figured that those bikes with almost no electrical power would be forced to run carbs if turboed.
There is a simpler way for sure, I just don't know, maybe some extra jet that could be opened mechanically trough a diaphragm like the one on vacuum secondary Holley carbs.
Last edited by gboezio; Feb 5, 2010 at 06:03 PM.
I think the carb option would work, they have gotten better, it is harder to do. (from me being an efi tuner) but it can be done, just have to option the correct carb, I dont think it would be necessary to make it as complex as u mention in your post, The flat slide mikuni style rely on nothing but a main jet, I wouldnt use CV carbs. A holley is hard to fit but has much aftermarket for upgraded needle and seats/ floats also power valves, This is a big advantage engine can be jetted sufficiently a tad rich with big main jets and top end can be supplemented by the power valve circuit,
Thread Starter
Senior Member
SuperSport
SuperSport
Joined: Dec 2006
Posts: 880
From: Victoriaville, Quebec, Canada

I think the carb option would work, they have gotten better, it is harder to do. (from me being an efi tuner) but it can be done, just have to option the correct carb, I dont think it would be necessary to make it as complex as u mention in your post, The flat slide mikuni style rely on nothing but a main jet, I wouldnt use CV carbs. A holley is hard to fit but has much aftermarket for upgraded needle and seats/ floats also power valves, This is a big advantage engine can be jetted sufficiently a tad rich with big main jets and top end can be supplemented by the power valve circuit,
Drilling an extra jet could be an option, fitting a boost acuated mechanical valve is another story, but nothing as hard as tuning a carb under boost, pitot tubes, etc...This would make the only viable solution...mechanically.
EFI fix it all but I realize that it's not for everybody.



i bow down to you good sir!