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A few more pics of JE Piston install

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Old Sep 22, 2006 | 08:23 AM
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A few more pics of JE Piston install

Here are a few more pics I took during the JE piston/ported head installation. I took a bunch during disassembly, but not many (none, I think) of the assembly because I just wanted to get through with the job.
The bike runs good and the butt dyno says it's got more power, but it's not the night and day difference I was hoping for. I'll do a dyno run in the near future to see how much difference there is between the JE's and stock pistons.
Yesterday I received the last parts I need to do the 954 fork swap, so I'll post pictures of that when I'm done. After that I'm through modding (for awhile) the Hawk; I just want to ride.
Old Sep 22, 2006 | 08:31 AM
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Here are a couple of shots of my super tidy workshop environment.
Old Sep 22, 2006 | 08:46 AM
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full motor tear down......your a real man.....haahah.....
Old Sep 22, 2006 | 08:52 AM
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So when do I get to ride it?
Old Sep 22, 2006 | 09:37 AM
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Originally Posted by superhawk22
So when do I get to ride it?
Come on up! As soon as I'm done with the fork swap, she'll be ready for test rides.
Old Sep 22, 2006 | 10:46 AM
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Thanks! I'll wait till she's broken in though, then it'll be ready.
Old Sep 23, 2006 | 08:16 AM
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If he's a real man because of one engine tear down, what am I after three? A loser probably...
Old Sep 23, 2006 | 08:23 AM
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How hard is it to take the motor out of the frame. Did you need a special tool for the motor mount bolts? Thanx
Old Sep 23, 2006 | 10:48 AM
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Originally Posted by AZZKIKER
How hard is it to take the motor out of the frame. Did you need a special tool for the motor mount bolts? Thanx
I made a tool from an old socket and a dremel cutting disc. I also gently used a hammer and punch to help with one of the engine mount locknuts. The Honda tool would certainly make the job easier, but I didn't really have a problem.
Old Sep 23, 2006 | 11:05 AM
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Originally Posted by killer5280
I made a tool from an old socket and a dremel cutting disc. I also gently used a hammer and punch to help with one of the engine mount locknuts. The Honda tool would certainly make the job easier, but I didn't really have a problem.
you mean you notched out a socket to make teeths in it so it hooks on the nuts?
Old Sep 23, 2006 | 12:07 PM
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Originally Posted by AZZKIKER
you mean you notched out a socket to make teeths in it so it hooks on the nuts?
That's exactly right.
Old Sep 23, 2006 | 12:31 PM
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Thanx, when are you gonna get some dyno numbers?
Old Sep 23, 2006 | 12:53 PM
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I'll probably have it dynoed within the next month.
Old Sep 24, 2006 | 09:18 AM
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I'm glad someone did it. I though about it myself but the pistons are so damn expensive and my engine is in great shape. 11.5:1 right? What is the new displacement?
Old Sep 24, 2006 | 09:55 AM
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You gonna have to use a higher octane fuel. Personally, I thought about the higher comp pistons. I talked to John Noonan at JE pistons ( a famous top speed record holder) and he told me that the gains (2-3 rwhp) are not worth the money and the labor, plus the use of higher octane fuel. He told me to stick to head mods and leave the bottom stock. I thought about it and it makes sense. I know of another hawk rider that detonated his engine with high comp pistons, caused it to seize and he crashed.
Old Sep 24, 2006 | 05:45 PM
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That doesn't sound right. Why does JE even offer the pistons for the VTR? Because they need it, that's why. The power gains by themselves, more than 2-3 by the way, might not justify the cost for some people. Any modifications done to the heads would be limited by the compression of the stock bottom end. It's a cumulative effect, and the compression should be the first step.

His comments are also suspect because he brought up needing to use higher octane fuel. Even at 11.5:1 you can safely run 92 octane (side note - the guy who melted his engine had aftermarket pistons PLUS milled heads. Who knows what his compression actually was. I think he also had jetting issues too, which is not the fault of his engine configuration). Do the math and figure how much $.20 more per gallon of fuel amounts to over a year. It's pretty insignificant.

Ask John Noonan what compression HIS bikes run. I doubt it's stock.
Old Sep 28, 2006 | 04:31 AM
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Hey Killer, I reckon you need cams to go with your other mods. My info is that this really works well together on the VTR. Cams or pistons on their own don't work anywhere near as well as the combo does. I know a guy who has both and he is very happy.
Old Sep 28, 2006 | 07:46 AM
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Originally Posted by shayne
Hey Killer, I reckon you need cams to go with your other mods. My info is that this really works well together on the VTR. Cams or pistons on their own don't work anywhere near as well as the combo does. I know a guy who has both and he is very happy.
Yeah, I realized this as soon as I got mine back together. They weren't in the budget for this round of modifications, but they'll find their way in pretty soon. What cams did your friend use?
Old Sep 28, 2006 | 02:55 PM
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Good question. Being in Australia our options are a bit more limited than yours. I will see if I can find out if he knows what the shop that did the job used.
Old Sep 28, 2006 | 03:35 PM
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Higher compression is needed with more radical cam timing. 11.5:1 is getting close to the limit with stock cams with pump gas. With milled heads, I was pretty much at the limit for 92 octane fuel with Stage 1 cams (Moriwaki). That's mainly due to the fact that the cams do a good job of filling the cylinders at midrange engine speeds. The engine is well tuned from the factory for street use on pump gas and factory ignition timing. If I were to build another one (and I really want to) I would pretty much do all of the same things. Probably would not deck the heads for a street engine. And I woudl test various ignition timing settings.

Jamie's right. I was jetted for high altitude. Judging by the coloration of the intake valves on teardown. I was running pretty lean at sea level. the added heat probably contributed to detonation.

I'm not sure how long it had been detonating. I didn't hear it. Engine seizure was not the cause of my crash. the pistons were free in the bores when I tore it down. But the 2nd compression ring was pinched in the ring groove and the bore was mildly scored.
Old Oct 3, 2006 | 04:38 AM
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I found out he had a custom grind done here in Australia, so not much good for you I'm afraid. Last time I heard Moriwaki stuff was still availale.
Old Oct 3, 2006 | 09:03 AM
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Originally Posted by shayne
I found out he had a custom grind done here in Australia, so not much good for you I'm afraid. Last time I heard Moriwaki stuff was still availale.
Thanks Shayne. I know of at least one Hawk owner here in the states who had a custom grind done by WebCam, so that's a possibility.
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