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Bafflectomy!!!!

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Old Apr 19, 2005 | 11:50 PM
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Bafflectomy!!!!

Greg should add some of this to his site.

I used a 2 1/8" hole saw from ace hardware they make one for metal, it was about $15 and was just long enough. I found that if you would wiggle the pipe back and forth a while you wouldn't have to hit it as hard.
Then I used a rounded file to smooth the interior edges, nest step is optional. I sprayed black high temp engine coat in the exhaust, give it a long time before you start it though. But by doing that i was able to make the inside not appear as much through the hole.

I like the way it looks and sounds. The sound is perfect, now i can be heard. Anyone who is thinking about doing this should go ahead an do it.
Old Apr 20, 2005 | 09:16 AM
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I just did that to mine as well. The drilling wasn't too hard, but gettiing the damn baffle broken and freeing it up to remove it was too much work. I wiggled, hit it, wiggled, hit it... I was like "why does everyone make this sound so simple, when in fact there is this much work involved in getting it free to remove it?"

But, after all said and done, I like the sound too. It has a nice rumble on it, very much like an aftermarket pipe.

After a day of riding (280 miles or so) though, I was starting to get a headache. This is the first time I have loud pipes on the bike (all previous bikes stock sounding).

I do have a pair of stock exhausts that I bought off of ebay, and if I don't get used to the sound, I will just swap them back to stock.
Old Apr 21, 2005 | 09:09 PM
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Man, I have a baffelectomy+ too! I have my end baffles removed completely, but I also punched some good size holes in the perforated screen further back in there. It does sound better.I don't know why mufflers are so friggin expensive for what they are. It's ridiculous.
Old May 5, 2005 | 01:38 AM
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Re: Bafflectomy!!!!

Does the light bafflectomy require any jetting changes?
Old May 10, 2005 | 10:57 AM
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I have not noticed any significant performance changes after I did mine, so I would say no. If anything, it made the bike a little more free revving, but that is about it.
Old Jun 14, 2005 | 03:06 PM
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Re: Bafflectomy!!!!

Hi !
My VTR (french model) has a very quiet stock exhaust ...
How would be the sound if I drill two, four or eight holes on each cans ?
Louder ? Deeper ? How much ?
Would it be difficult to "refilled" the holes after the mod if I can't live with it ?

I was using MIG carbon cans but the police was not really cool with me.... about 102 dB..... :wink:

I have listen to mp3/waves files but it's difficult to have a good idea.... and was the sound recordings made in the same conditions ?

Thanx !
Old Jun 14, 2005 | 03:45 PM
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Re: Bafflectomy!!!!

Done both. The sound is fantastic !!!! :P
Average cop would'nt know they'd been messed with, and the ones that do know can't do much cos they're stamped road legal ! 8)
Stuff em !!
Old Jun 14, 2005 | 11:39 PM
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Re: Bafflectomy!!!!

what do you mean by "both" ?
Drilling holes AND bafflectomy ?
Old Jul 5, 2005 | 12:39 PM
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Originally Posted by rc996";p=&quot
I have a set already done. A couple small scrapes on them, but nearly perfect. I can provide photos.
For SALE -- CHEAP. For $50 you don't have to ruin your own!! :P
shipping extra
rc996,
Do you still have those stock de-baffled pipes? You know me from SpeedZilla's forum. I'm in Utah. I want to see how they sound if you still have them I'll take them. Send me a e-mail to trento@fairbankscapital.com

Thanks
Trent
Old Jul 5, 2005 | 01:53 PM
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Originally Posted by rc996";p=&quot
I still have them. Let's talk about it next week.
Cool, I'll get back with you the begining of next week.
Old Jul 11, 2005 | 02:48 PM
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Originally Posted by rc996";p=&quot
I still have them. Let's talk about it next week.
PM Sent
Old Jul 27, 2005 | 07:03 AM
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Re: Bafflectomy!!!!

Utah, if you get them I want to take a look at them.
Old Jul 27, 2005 | 07:30 AM
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Re: Bafflectomy!!!!

Cool. I'm just waiting for rc996 to get back with me on how much he wants for shipping so I can put them on and hear how they sound.
Old Jul 27, 2005 | 08:10 AM
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Re: Bafflectomy!!!!

You had to blow off a track day....WOW you have been busy!

Wow you think shipping is going to be $50.00 to SLC? Not that I think that is a bad price or anything

What kind of shape are they in? Are you going to have a change to take pics? And the final question PAYPAL?

here is my e-mail addy if you want to get this done over e-mail:
trento@fairbankscapital.com
Old Jul 27, 2005 | 08:19 AM
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Re: Bafflectomy!!!!

Good deal! I can do $90. I know they are heavy!

Yeah send me a pic, I'm sure its not bad. And I'll get you the $$.

Thanks again.
Old Jun 15, 2008 | 10:35 AM
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I'd like to know what this does for mileage? Better? Worse? Same?

Thanks, seriously considering it cause I can't afford aftermarket cans.

Time to start setting off alarms?
Old Jun 16, 2008 | 05:20 AM
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Hey Reynolds! Glad to have you here!

It won't hurt your mileage unless you do roll-ons continuously to hear the freed-up v-twin breathe...

It won't give you any better mileage, IMHO, related to the Jardine's I put on.

Pretty much the same.

Another 'Hawk lives in the same town as me! Beg for mercy, car alarms!
Old Jul 27, 2008 | 05:16 PM
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Just did my baffelectomy on my 05 on my lunch break yesterday... man what an improvement, now thats the reason i bout the shawk!!! dont know if its in my head of not but does seem to be running a little warmer
Old Jul 27, 2008 | 06:21 PM
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I noticed mine runs hotter also after the bafflectomy. I would assume that it is just running leaner. I'm going to keep an eye on it, and if it gets worse, I'll rejet. I don't have any stumbles in the powerband though.
Old Aug 21, 2008 | 03:21 PM
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Have you also blocked the PAIR?

I'm going to do the bafflectomy soon, but have blocked the PAIRs and removed the other "extra weight".

HUGE DIFFERENCE!
My commute this week was without my toasty ankles.

I'll let you know if it runs hotter or any change post -ectomy.

Last edited by 01SuperChicken; Aug 21, 2008 at 03:24 PM. Reason: added more :)
Old Aug 26, 2008 | 11:35 AM
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I'll have pics up soon.
Having a couple of issues after the Bafflectomy, but could be due to the other mod.
If I don't let the bike warm up to 130-150* (I'm still playing with the numbers) The bike will bog down and shut off on me. After restart, it seems to need some time to sit before starting back up, then it will run just fine....all the way home.
Old Aug 26, 2008 | 11:42 AM
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holy old thread, batman...
Old Aug 26, 2008 | 12:19 PM
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Originally Posted by Cleveland
holy old thread, batman...
4 or 5 posts b4 mine were all from 2008.

Keep the info together, right?
Old Jun 6, 2009 | 03:27 PM
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I have a problem!I ve make the bafflectomy with 4 holes each not 8 and now my bike is running hotter!What should I do_?
Old Jun 6, 2009 | 07:58 PM
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Originally Posted by merlyn
I have a problem!I ve make the bafflectomy with 4 holes each not 8 and now my bike is running hotter!What should I do_?
Don't think the two issues are related. I drilled the max amount of holes in mine over a 6 mo period and then took the center out altogether, leaving the inside baffles in tact. No change in heating. Sound is great, not too loud, runs great(note: i wear earplugs religiously as i did with OEM pipes). Look at my mods below and you can see what my set-up is. Maybe your thermostat is stuck closed, fans quit working, low antifreeze, low oil. What do the pipes look like in terms of color_black= too rich, brown=OK, light grey=lean. Check plugs for color too. look around and see what you can find and let us know.



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