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making screen inserts?

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Old 04-17-2010, 04:36 PM
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making screen inserts?

I was looking at making some mesh/screen inserts to place in the faux air ducts on my VTR. While I am sure I could slug it out and get it right eventually, I was wondering if there are some shortcuts I should perhaps be aware of that would help make it eeasier as well as improving the quality of the final product.

thanks in advance
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Old 04-17-2010, 04:50 PM
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If you can make a clean pair for me I'll buy 'em!
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Old 04-17-2010, 05:00 PM
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I'd remove the fairing and start bending the mesh a little at a time to givw it a cup shape and then slide it in from the inside and glue gun it in place at the top so it can't be seen. What I mean by the cup chape is taking a piece that's say an inch bigger than the actual hole and folding it 90 degrees inward.
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Old 04-17-2010, 05:02 PM
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I already have the mesh, having picked some up to make a guard for my new oil cooler. Having removed the inner panels on the fairing lets the daylight come through the phony vets, making it look cheap.

After posting, I went and had a look and think it won't be too hard to do, it'll just require removing the fairing to get in there and do it right. I will likely just stick it up against the inside (vents are not very deep so I can probably get away with it). Guess it gets added to the "to do" list...
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Old 04-17-2010, 05:33 PM
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Faux grills for Faux vents?
This may have come up before, but isn't it possible those vents play a part in directing air through the radiators?
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Old 04-17-2010, 05:42 PM
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Not from what I saw. Besides, MIke (8541Hawk) says he removed his years ago and has never had an overheating issue as a result (and he lives in SoCal, I am in Canada, lol). They are purely there for aesthetics from what I can tell. The should have been used for that, or as a type of ram-air for the aribox (as they were on the Moriwaki racebikes) but alas Honda chose to go for the poser points....
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Old 04-17-2010, 06:53 PM
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I have some scrap mesh like this. The holes are a little bigger than a quarter inch across. I'll mail you some if you want. It bends easily.
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Old 04-18-2010, 04:04 AM
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Appreciate the offer Greg. I'll try with the stuff I have now (relatively fine aluminum mesh so it should bend fairly easily).
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Old 04-18-2010, 05:44 AM
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Fake vents. Good job honda. Maybe we should open them up and let some air in. Maybe direct it somewhere with some duct work.
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Old 04-18-2010, 06:02 AM
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Originally Posted by uchi
Fake vents. Good job honda. Maybe we should open them up and let some air in. Maybe direct it somewhere with some duct work.
I thought of that but I don't really have the tools or the skills to do it properly (nor the funds to have someone with the skills do it for me)....
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Old 04-18-2010, 06:19 AM
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How bout some small flex hose with your screen wrapped over the one end, secured with a ziptie to hold it on, mount the hose against the inside of the hole and direct to your engine/rad/air box or other where it might be functional, or just use the flex hose as something to hold you mesh over the faux vent hole?

Last edited by nath981; 04-18-2010 at 06:21 AM.
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Old 04-19-2010, 05:25 PM
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What a great idea!!!!!!

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As you can see I have them in the radiator openings as well. These were a lot harder to do than the vents next to the headlight. They are a more complex shape than they look, and I had to space the fairing mounts to get a bit more clearance between them and the radiators.

The front vents are easy enough. I used an ally mesh and after it was shaped I painted it and glued it in with silicone. It was quite soft, so I could just shape it by hand.

Pretty easy job. Most of my time was spent on the radaiator grills.
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Old 04-19-2010, 05:40 PM
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Thanks Shayne. Your masterpiece did inspire me I must confess. I will stick to the vents, however. I don't think I have the patience for the rad ones.

cheers
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Old 04-19-2010, 06:12 PM
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Those front ports, according to Honda, are for; "Front fairing ports feed air to the cockpit to lighten handling at higher speeds and provide cooling airflow to the rider." Who wants to bet on the actual benefits?
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Old 04-19-2010, 07:24 PM
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Shayne, awesome bike. you got my vote. How long have you had that Vortex sprocket on there? I only put a few thousand and noticed it was wearing. unbelievable! Got it off and replaced with AFAM high tensil. Vortex was the softest sprocket I ever had. Take a close look at those teeth. Screens look awesome as does the rest of your bike. You're efforts show.
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Old 04-20-2010, 12:17 AM
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My bike only does limited mileage, so wear has not shown up so far. I went for the PFTE coated sprocket, which is supposed to last longer anyway.

I know others that have used them and they reported no problems with wear. Maybe you got a bad one. Having said that, I would not expect an ally sprocket to last as long as a steel one.
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Old 04-20-2010, 04:29 AM
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I don't know about the coating, but my old Vortex looks exactly like yours. Maybe the difference. I'm not terribly hard on the chains/sprockets. The AFAM I have now is great so far. I expect faster wear on alum, but not 3000 miles fast. We'll see>
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