Modifications - Performance Discuss aftermarket and DIY performance modifications

Latest OCMD project: modded airbox lid

Thread Tools
 
Search this Thread
 
Old 05-16-2015, 07:14 AM
  #331  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Originally Posted by NZSpokes
Im on stock springs. I cant ride the Hawk for a bit but looking forward to a blast.

Are your mains drilled to 2.1mm?
Yes, they are. Front was drilled 2.05mm and the rear was drilled 2.10mm. I have fantastic top end. I believe my jetting (main jets anyway) is spot on, because my Flo-Commander is at 1 turn out.

All the information I read stated that Keihn jets were measured in millimeters. So, my front main jet is a 205 and the rear is 210. Where did you read otherwise?

I tried turning out my fuel screws last night and throttle response got better. I went all the way to 4 turns out and it kept getting better. Going to swap to larger pilots. But, now that is something that is bothering me. Because last year, when I was tuning the bike, it felt like the carbs were getting better as I kept going down sizes on the pilots. I am just going to chalk this up to me not knowing as much as I do now about tuning these carbs.

I have NO IDEA how many times I have taken the carbs off or have changed jets. Oh! Speaking of which, I got a Pit Posse Angle Driver and it works awesome! I got it brand new for $20 on eBay. It is surprisingly made very well. I can now change jets very easily through the frame without removing my GPR V4 stabilizer, lifting or removing the tank, airbox, etc. Getting the bottom of the float bowls off and changing jets are a piece of cake. However, putting things back in place took a little prop rod to hold the bottom of the float bowl in place, while you get one screw in. I needed to do it this way, simply because there isn't enough room to get a hand in there while the tool is in there as well. It is still much faster than taking everything apart.

Last edited by CruxGNZ; 05-16-2015 at 07:17 AM.
CruxGNZ is offline  
Old 05-16-2015, 11:42 AM
  #332  
Banned
MotoGP
 
8541Hawk's Avatar
 
Join Date: Aug 2007
Location: Lake View Terrace, CA
Posts: 5,942
8541Hawk will become famous soon enough
Drilling mains could add extra issues that you might not intend.

I say this as jets do not have a straight through hole from the factory (doesn't matter which factory, they all do it) but instead have a venturi shape.

So when you start drilling and now have a straight hole, it is hard to know what you have done to the flow rate.
8541Hawk is offline  
Old 05-16-2015, 12:09 PM
  #333  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Originally Posted by 8541Hawk
Drilling mains could add extra issues that you might not intend.

I say this as jets do not have a straight through hole from the factory (doesn't matter which factory, they all do it) but instead have a venturi shape.

So when you start drilling and now have a straight hole, it is hard to know what you have done to the flow rate.
I saw this under a magnifying glass. I was worried, but I can always go back to stock.

I would love to install factory jets, but nobody makes them as big as we are using. Unless you possibly know of any companies that make 205 & 210 main jets for our carbs? Anything smaller and it runs very lean, well, my bike anyways.
CruxGNZ is offline  
Old 05-16-2015, 12:36 PM
  #334  
Senior Member
SuperSport
 
NZSpokes's Avatar
 
Join Date: Apr 2014
Location: Auckland, new Zealand
Posts: 932
NZSpokes is on a distinguished road
Originally Posted by CruxGNZ
Yes, they are. Front was drilled 2.05mm and the rear was drilled 2.10mm. I have fantastic top end. I believe my jetting (main jets anyway) is spot on, because my Flo-Commander is at 1 turn out.

All the information I read stated that Keihn jets were measured in millimeters. So, my front main jet is a 205 and the rear is 210. Where did you read otherwise?

I tried turning out my fuel screws last night and throttle response got better. I went all the way to 4 turns out and it kept getting better. Going to swap to larger pilots. But, now that is something that is bothering me. Because last year, when I was tuning the bike, it felt like the carbs were getting better as I kept going down sizes on the pilots. I am just going to chalk this up to me not knowing as much as I do now about tuning these carbs.

I have NO IDEA how many times I have taken the carbs off or have changed jets. Oh! Speaking of which, I got a Pit Posse Angle Driver and it works awesome! I got it brand new for $20 on eBay. It is surprisingly made very well. I can now change jets very easily through the frame without removing my GPR V4 stabilizer, lifting or removing the tank, airbox, etc. Getting the bottom of the float bowls off and changing jets are a piece of cake. However, putting things back in place took a little prop rod to hold the bottom of the float bowl in place, while you get one screw in. I needed to do it this way, simply because there isn't enough room to get a hand in there while the tool is in there as well. It is still much faster than taking everything apart.
Well if the size works, it works. I concur on that size being very good. just need to sort the part throttle. I suspect mine will improve with the bigger idles. Hope to pull the tank today to replace the petcock.

Spent 5 hours yesterday refitting insulation under the house on my back. Walking around like Im 110 years old today. Damn dog.

Yeah Ive been doing the through the frame thing for a while. I moved the bottle.

Yeah shame we cant get the bigger mains so we have to drill.
NZSpokes is offline  
Old 05-16-2015, 01:16 PM
  #335  
Banned
MotoGP
 
8541Hawk's Avatar
 
Join Date: Aug 2007
Location: Lake View Terrace, CA
Posts: 5,942
8541Hawk will become famous soon enough
Originally Posted by CruxGNZ
I saw this under a magnifying glass. I was worried, but I can always go back to stock.

I would love to install factory jets, but nobody makes them as big as we are using. Unless you possibly know of any companies that make 205 & 210 main jets for our carbs? Anything smaller and it runs very lean, well, my bike anyways.
Didn't realize you guys were running that big......lol
As for sourcing jets, have you tried Sudco? If they don;t have it, it doesn't exist....lol
8541Hawk is offline  
Old 05-16-2015, 02:27 PM
  #336  
Banned
MotoGP
 
8541Hawk's Avatar
 
Join Date: Aug 2007
Location: Lake View Terrace, CA
Posts: 5,942
8541Hawk will become famous soon enough
Another option that you guys might want to explore is to plug the air bleed.

Then drop the mains around 10 - 14 sizes and see how things work.

This is what HRC did when running ram air and might be the reason they went with it as it does work well up top but bottom end ride-ability suffers.
8541Hawk is offline  
Old 05-16-2015, 02:38 PM
  #337  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Originally Posted by 8541Hawk
Didn't realize you guys were running that big......lol
As for sourcing jets, have you tried Sudco? If they don;t have it, it doesn't exist....lol
Just checked Sudco and they only have up to 200. It was worth checking though. Thanks.

8541Hawk, would you be able to give any insight on what could be causing our part throttle hesitation? At 50%-75% throttle during a gear change, I get a hesitation. Like it's not getting enough fuel. However, full throttle runs are fantastic! No hesitation at all.

I swapped out my DJ short springs and put my stock springs back in and it seems to have fixed the issue, but I was only able to ride the bike for a few miles, so not sure if it is really fixed actually. Could this possibly be a slide issue? I have Dr. Honda veloctiy stacks and if it matters Factory Pro needles with one slide hole.
CruxGNZ is offline  
Old 05-16-2015, 04:19 PM
  #338  
Banned
MotoGP
 
8541Hawk's Avatar
 
Join Date: Aug 2007
Location: Lake View Terrace, CA
Posts: 5,942
8541Hawk will become famous soon enough
Originally Posted by CruxGNZ
Just checked Sudco and they only have up to 200. It was worth checking though. Thanks.

8541Hawk, would you be able to give any insight on what could be causing our part throttle hesitation? At 50%-75% throttle during a gear change, I get a hesitation. Like it's not getting enough fuel. However, full throttle runs are fantastic! No hesitation at all.

I swapped out my DJ short springs and put my stock springs back in and it seems to have fixed the issue, but I was only able to ride the bike for a few miles, so not sure if it is really fixed actually. Could this possibly be a slide issue? I have Dr. Honda veloctiy stacks and if it matters Factory Pro needles with one slide hole.
Sounds like a slide speed issue. Now whether they are going too fast or too slow is unknown but sounds like maybe too fast as the heavier springs have helped you out.
8541Hawk is offline  
Old 05-16-2015, 04:30 PM
  #339  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Thank you for your help.

So, if the slides are in deed opening to fast, a smaller than stock hole would help, correct?
CruxGNZ is offline  
Old 05-16-2015, 04:45 PM
  #340  
Senior Member
SuperSport
 
NZSpokes's Avatar
 
Join Date: Apr 2014
Location: Auckland, new Zealand
Posts: 932
NZSpokes is on a distinguished road
Originally Posted by 8541Hawk
Sounds like a slide speed issue. Now whether they are going too fast or too slow is unknown but sounds like maybe too fast as the heavier springs have helped you out.
Mine is like a lean out, she cuts right out then comes on strong with more throttle. I do have both holes in the slide open.

Will test ride it as it is. See if the bigger idles help. If not then I will block one slide hole. Worth a crack.

But like the idea of blocking the air jet. I have though that more than once.
NZSpokes is offline  
Old 05-16-2015, 05:24 PM
  #341  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Originally Posted by NZSpokes
Mine is like a lean out, she cuts right out then comes on strong with more throttle.
Exactly what is happening with mine, but I have one hole in the slide. Perhaps a smaller than stock hole (just one hole) will help?
CruxGNZ is offline  
Old 05-17-2015, 01:24 AM
  #342  
Senior Member
SuperSport
 
NZSpokes's Avatar
 
Join Date: Apr 2014
Location: Auckland, new Zealand
Posts: 932
NZSpokes is on a distinguished road
Originally Posted by CruxGNZ
Exactly what is happening with mine, but I have one hole in the slide. Perhaps a smaller than stock hole (just one hole) will help?
Funny thing was when I went leaner on mains it got a lot worse. It feels lean but what you have done is made it leaner?
NZSpokes is offline  
Old 05-17-2015, 05:46 AM
  #343  
Senior Member
Back Marker
 
Stephan's Avatar
 
Join Date: Apr 2010
Location: Prague - Czech
Posts: 219
Stephan is on a distinguished road
Originally Posted by 8541Hawk
Didn't realize you guys were running that big......lol
As for sourcing jets, have you tried Sudco? If they don;t have it, it doesn't exist....lol
I bought jets here last time, they have required sizes. But shipping costs is higher.

KEIHIN : Main Jet CVK/Main Air Jet FCR [313-100]
Stephan is offline  
Old 05-17-2015, 07:17 AM
  #344  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Originally Posted by Stephan
I bought jets here last time, they have required sizes. But shipping costs is higher.

KEIHIN : Main Jet CVK/Main Air Jet FCR [313-100]
Stephan, thank you for the link! They actually have jets listed that are over 200. They have 210, 220, and even 230. However, they do not show that they are in stock, so lets see what happens when I order two of the 210 main jets. The jets are $4.03 and shipping is $10.07! Well, it is coming from Japan.

I wish I had known they had these jet sizes a month ago. A member here was buying some parts from Webike and qualified for free shipping. He invited us to get in on his order to take advantage of the free shipping.
CruxGNZ is offline  
Old 05-17-2015, 07:23 AM
  #345  
Thread Killer
SuperBike
 
VTR1000F's Avatar
 
Join Date: Apr 2013
Location: Geneseo, IL
Posts: 2,017
VTR1000F is on a distinguished road
There are additional sizes over 200 further down the list.
VTR1000F is offline  
Old 05-17-2015, 07:25 AM
  #346  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Originally Posted by NZSpokes
Funny thing was when I went leaner on mains it got a lot worse. It feels lean but what you have done is made it leaner?
I never went leaner on the mains. I was at 198F & 200R and it was lean up top, so that's why I drilled the mains to the equivalent of 205F & 210R. It feels great now. I'm at one turn out on the Flo-Commander, so I think this is it for the mains.
CruxGNZ is offline  
Old 05-17-2015, 07:28 AM
  #347  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Originally Posted by VTR1000F
There are additional sizes over 200 further down the list.
Top of the list is main jets and the bottom of the list looks like those might be main air jets for FCR carbs. This is just an assumption though.

I think I'll hold off buying those 210 mains. It would be great if those are in fact the correct mains, then I would buy 202-212 mains. Along with the Flo-Commander, this would help tuning a lot.

Last edited by CruxGNZ; 05-17-2015 at 07:35 AM. Reason: mo info
CruxGNZ is offline  
Old 05-17-2015, 10:11 AM
  #348  
Senior Member
Back Marker
 
Stephan's Avatar
 
Join Date: Apr 2010
Location: Prague - Czech
Posts: 219
Stephan is on a distinguished road
Originally Posted by CruxGNZ
Top of the list is main jets and the bottom of the list looks like those might be main air jets for FCR carbs. This is just an assumption though.
my understanding is all jets are the same, only size differ :-)

edit: I bought sizes not marked as "in stock" without problem. But generally if they have item which cannot be provided in weeks, they refund money back without problem. I was pretty satisfied with japan.webike service.

Last edited by Stephan; 05-17-2015 at 10:15 AM.
Stephan is offline  
Old 05-19-2015, 05:21 AM
  #349  
Member
Squid
 
bewsted's Avatar
 
Join Date: Apr 2015
Location: St. Louis MO!
Posts: 79
bewsted is on a distinguished road
So is it safe to say that I need to get my setup checked out. After removing PAIRS and adding crankcase breathers and a K&N i definitely picked up some juice up top but am now struck with the part throttle burps....It almost sounds as though the slides close off randomly.
bewsted is offline  
Old 05-21-2015, 06:20 PM
  #350  
Senior Member
SuperSport
 
NZSpokes's Avatar
 
Join Date: Apr 2014
Location: Auckland, new Zealand
Posts: 932
NZSpokes is on a distinguished road
Bigger idles have helped. Playing with fuel screw to improve it further.
NZSpokes is offline  
Old 05-21-2015, 07:32 PM
  #351  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Confused about what the hell is wrong with my tuning, I decided to try something and bog the hell out of the engine. 6th gear at 35mph and I floored it. I was able to hear each intake and exhaust pulse, but the front and rear cylinder weren't equal. You could not only hear it, but feel that each cylinder wasn't equal. This confused me, because I have sync'd the carbs each time that I needed to remove the carbs for any work that needed to be done.

I went home and sync'd my carbs again. This time, I checked out each vacuum line on the bike and made sure there were no cracks (everything was replaced with new lines a couple years ago when I built the bike). Turns out there wasn't anything wrong with my bike, but with the damn Two Bottle carb sync device! One hose had a very small crack in it. How this happened, I have no clue. I made the Two Bottle carb sync device two years ago and all the parts were brand new.

I replaced the lines and sync'd the carbs again. They were WAY off. I took 'er for a ride, and it is SO much better! No more hessitation. This tuning issue was just because the carbs weren't sync'd? Damnit!

On the ride home, I turned the fuel screws out some (now at 3.5F & 4R) and it felt a lot better, so I am installing 48 pilots tonight.
CruxGNZ is offline  
Old 05-22-2015, 06:15 AM
  #352  
Member
Squid
 
bewsted's Avatar
 
Join Date: Apr 2015
Location: St. Louis MO!
Posts: 79
bewsted is on a distinguished road
I really need to get intune with all this carb tuning LMAO!
bewsted is offline  
Old 05-22-2015, 09:24 AM
  #353  
Rex Kramer-Thrill Seeker
SuperBike
 
CruxGNZ's Avatar
 
Join Date: Jan 2011
Location: Brookfield, WI
Posts: 2,312
CruxGNZ is on a distinguished road
Have you done the FIL mod as well? Or are you just talking about carb tuning in general?
CruxGNZ is offline  
Old 05-22-2015, 09:27 AM
  #354  
Member
Squid
 
bewsted's Avatar
 
Join Date: Apr 2015
Location: St. Louis MO!
Posts: 79
bewsted is on a distinguished road
Carb tuning in general. I'm entirely too used to tuning via PC on cars LOL!
bewsted is offline  
Old 05-22-2015, 07:48 PM
  #355  
über-n00b
Superstock
 
Spoot's Avatar
 
Join Date: Dec 2011
Location: S. WI
Posts: 257
Spoot is on a distinguished road
I just received...
about the coolest thing EVAR ....
in the mail today.
(and I've got some cool stuff in the past....)


I have a CRUX-F.I.L. MOD !!!!!!!

WOO-HOOO!!!!








I'm giddy like a school-girl with her first crush on a boy!!


(well, sorta like that )
Spoot is offline  
Old 05-22-2015, 08:03 PM
  #356  
Thread Killer
SuperBike
 
VTR1000F's Avatar
 
Join Date: Apr 2013
Location: Geneseo, IL
Posts: 2,017
VTR1000F is on a distinguished road
Damn, that looks factory.
VTR1000F is offline  
Old 05-22-2015, 08:24 PM
  #357  
über-n00b
Superstock
 
Spoot's Avatar
 
Join Date: Dec 2011
Location: S. WI
Posts: 257
Spoot is on a distinguished road
I have a trackday on June 2nd, so I wont have time for the dyno-tune b4 that.
After that, I will have some time...next trackday, June 14th.

Would it be wise for me to buy the recommended jets ahead of time?
Or just let my local shop deal with it?? Sounds like some may be hard to source...
Spoot is offline  
Old 05-22-2015, 08:37 PM
  #358  
Senior Member
MotoGP
Thread Starter
 
mikstr's Avatar
 
Join Date: Apr 2005
Location: Montreal
Posts: 5,631
mikstr is on a distinguished road
Originally Posted by Spoot
I just received...
about the coolest thing EVAR ....
in the mail today.
(and I've got some cool stuff in the past....)


I have a CRUX-F.I.L. MOD !!!!!!!

WOO-HOOO!!!!










I'm giddy like a school-girl with her first crush on a boy!!


(well, sorta like that )
awesome job on that! It's safe to say that the airbox portion of the intake is no longer the limiting factor in the hp-generation mechanism.....


Last edited by mikstr; 05-22-2015 at 08:41 PM.
mikstr is offline  
Old 05-22-2015, 10:02 PM
  #359  
Senior Member
SuperSport
 
NZSpokes's Avatar
 
Join Date: Apr 2014
Location: Auckland, new Zealand
Posts: 932
NZSpokes is on a distinguished road
Welcome to the club.

Go on put it on. You know you want to.
NZSpokes is offline  
Old 05-23-2015, 04:14 AM
  #360  
Out of my mind, back in 5
MotoGP
 
Tweety's Avatar
 
Join Date: Nov 2006
Location: Skurup, Sweden
Posts: 6,109
Tweety is on a distinguished road
Originally Posted by mikstr
awesome job on that! It's safe to say that the airbox portion of the intake is no longer the limiting factor in the hp-generation mechanism.....

Not to rain on yer parade guys, but it never really was...

Yes, I'm running a variation of this on my race bike... But then again, it made a nice chunky 150+ bhp before that mod, and the change in outright hp is pretty marginal really... Most of the gains for me, is the peaky top end, and the fact that I finally can get that and keep the meaty midrange that I so love from this engine...

But no, the air box isn't the limiting factor for the horsepower on this engine... You hit the ceiling on a number of components around the 160-165 bhp mark or there abouts... I'm pretty sure Im skimming the edge of reliability with that engine, but damn, it's worth it every time I flog it out of a corner, and down a straight... Even better when you chase down newer bikes...
Tweety is offline  


Quick Reply: Latest OCMD project: modded airbox lid



All times are GMT -7. The time now is 04:42 PM.


Top

© 2024 MH Sub I, LLC dba Internet Brands



When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.