Technical Discussion Topics related to Technical Issues

Engine cover won’t come off

Thread Tools
 
Search this Thread
 
Old Oct 13, 2017 | 07:07 PM
  #1  
T-roy's Avatar
Thread Starter
Junior Member
Squid
 
Joined: Oct 2017
Posts: 4
T-roy is on a distinguished road
Engine cover won’t come off

So I’m replacing the clutch in my 98 SH and I finally get access to the cover and it seems to be stuck someway. Any suggestions?
Old Oct 13, 2017 | 10:26 PM
  #2  
Wicky's Avatar
Senior Member
SuperBike
 
Joined: Sep 2008
Posts: 1,707
From: Essex, UK
Wicky is on a distinguished road
The fun part when taking off the clutch cover is finding the lever points at the back & front of the casing. Use a new gasket after cleaning the old one off throughly and grease one side of the gasket to aid in any future removal.
Old Oct 14, 2017 | 05:14 AM
  #3  
T-roy's Avatar
Thread Starter
Junior Member
Squid
 
Joined: Oct 2017
Posts: 4
T-roy is on a distinguished road
Originally Posted by Wicky
The fun part when taking off the clutch cover is finding the lever points at the back & front of the casing. Use a new gasket after cleaning the old one off throughly and grease one side of the gasket to aid in any future removal.
I see the leverage points and have been trying like crazy to get it off, short of smashing it with a hammer and still not budging
Old Oct 14, 2017 | 06:30 AM
  #4  
E.Marquez's Avatar
Administrator
MotoGP
 
Joined: Apr 2006
Posts: 4,402
From: Kempner, TX
E.Marquez is on a distinguished road
Originally Posted by T-roy
I see the leverage points and have been trying like crazy to get it off, short of smashing it with a hammer and still not budging
In additions to a gasket "gluing" the cover in place, there are two dowel pins that align the cover and gasket, they can stick sometimes making removal difficult. Those pins also mean you have to remove the cover evenly or it binds at the dowel pins.
Some times, moderately smacking the cover from several sides with a soft faced dead blow hammer will break the stiction and allow the cover to be removed. Don't hammer on the cover, just a few smart raps from 3 or 4 directions, more or harder is not better
Attached Thumbnails -vtr1000f-clutch-cover-dowel-pins.jpg  
Old Oct 15, 2017 | 09:26 AM
  #5  
Wolverine's Avatar
Moderator
MotoGP
 
Joined: Jul 2007
Posts: 5,214
From: Gettysburg, Pa
Wolverine is on a distinguished road
Keep trying. Soft blows with a rubber hammer will help, up-down-left-right, keep getting a little firmer each time.. Do not smash Hulk!! lol

Originally Posted by T-roy
I see the leverage points and have been trying like crazy to get it off, short of smashing it with a hammer and still not budging
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
The Last Gunfighter
Technical Discussion
7
May 18, 2014 06:48 PM
CrickiKaze
Classifieds
16
Mar 19, 2014 12:06 AM
VTS
RANT!
22
Dec 23, 2009 07:58 AM
mcadena89
Technical Discussion
16
Jun 3, 2009 12:04 AM
dsevans
Knowledge Base
6
Dec 31, 2008 05:47 AM




All times are GMT -7. The time now is 06:47 AM.